Select Committee on Public Accounts Minutes of Evidence


Examination of witness (Questions 20 - 39)

WEDNESDAY 10 JUNE 1998

SIR ROBERT WALMSLEY

  20.  I recognise that you are using words generally here, but you said we should "contemplate" and not we should do. Have you reached a stage where you have decided what you should do as opposed to where you should think about what you should do?
  (Sir Robert Walmsley)  The reason I used that word was not that we do not do it in some specific——

  21.  That is why I picked it up.
  (Sir Robert Walmsley)  For every project we should look at whether that is appropriate. For some it is not. If you are introducing a new nuclear powered submarine it has all got to be there or it will not work. If you are introducing a new command and control system it is absolutely right that its performance on introduction into service will need improving and we should plan on that and we will and we do. So it depends on the project. When I said contemplated that is what I was trying to get at.

  22.  I am thinking now of things back in history like PINDAR, the control centre underneath Whitehall. It started off as a project of a couple of years at very little cost and it grew and grew and grew and eventually took something like 12 years to complete, by which time the Russians had decided they did not really want to fight us anyhow, so it probably was not of much use. It took a long time to learn that. You have not learned that lesson because that is the exception you are quoting to your new contemplated rule.
  (Sir Robert Walmsley)  It is true to say that we do now plan to apply incremental acquisition wherever it is appropriate and I have mentioned two examples, one of where it is not and one of where it evidently is. I think that particularly with computer-based projects we have to look at a short time horizon or the technology will be out-of-date before we get there and it becomes so complicated that the business that you are trying to support with the computer probably changes its aims or its basic method of operation while you are struggling with the development. That was the PINDAR problem.

  23.  The people you are planning to defend against are themselves advancing their equipment and so there is always the temptation to try and get that stage further.
  (Sir Robert Walmsley)  I totally agree with that. I also think that we cannot remember too strongly that you cannot wish risk away. Technical risk needs management, so staged commitment will remain an important part of this.

  24.  I generally accept these are real problems for the Department. We have seen the recent spate of mergers in the United States. They are becoming increasingly aggressive competitively. We are becoming increasingly inadequate competitively on scale issues. Therefore, having found how complicated it is for you to manage projects within a national context we are now increasingly become dependent on multi-national projects. Eurofighter lost three years on phase one and it increased by 23 per cent in cost terms, if I remember our hearing on that and our international competitors could not quite agree on which were the best control techniques and so on. How far do you think we in Europe are advancing our ability to manage projects to compete in terms of efficiency with the concentrated control that you have in the United States?
  (Sir Robert Walmsley)  We are advancing. I think the success of Airbus shows that it is not impossible in Europe to run a high-technology company in the most competitive market in the world and succeed against the United States companies. That tells me that it can be done. I think the relative success of the United Kingdom in defence equipment exports shows that our defence industry is not miles behind world standards either. In terms of project management, we have to do something both in industry and in government and so developing our people, as I mentioned before, remains absolutely central to the improved performance which we seek. As far as industry is concerned, it is very important that the competitive spur is applied wherever possible as that is such an incentive to introducing better manufacturing methods, etcetera, etcetera. So I believe it can be done in Europe. I think it depends on developing people and I think competition will continue to have to play a part in that.

  25.  How far do you think you have been successful in trying to encourage British industry in adopting BS 6079 as the automatic visa into the American market for their products? Has British industry taken it on board? I think you said you had a two-year target for trying to get British industry to accept the advantages of going along that route. Have they responded?
  (Sir Robert Walmsley)  I think it is best if I do not know something to make it quite clear that I do not know it. I simply cannot comment on BS 6079 because I am not aware of it. I may know the subject but I do not know the number.

  26.  Earn-value analysis?
  (Sir Robert Walmsley)  Yes.

  27.  EVA is within that.
  (Sir Robert Walmsley)  I think this is very important. Earned-Value Analysis seems to me to give us the prospect of an objective way of measuring progress on projects. I am very keen that we should follow the lead that the United States and, indeed, Australia have taken in mandating its use on major projects. I have recently been making clear at the few opportunities I get to make public speeches on these sort of subjects that I am an adherent of Earned-Value Analysis. I think it is a very valuable modern project management technique which we will increasingly adopt.

Mr Williams:  Thank you very much.

Mr Campbell

  28.  Good afternoon, Sir Robert. I wonder if I could take you back to one of your earlier answers to the Chairman. You list the causes of delay as specification changes, programme alterations, budgetary adjustments and you mentioned specifically inflation. How do you react to comments from the Defence Manufacturers' Association that despite these problems the industry is hugely successful in exporting its products and by and large its customers are very happy?
  (Sir Robert Walmsley)  I very much welcome the success of the British defence industries. I think that is a great tribute to their marketing skills, to the products and indeed to the support they receive from the Ministry of Defence, particularly the armed services. I am hugely reassured when one of our suppliers is successful in selling his products to someone else; that gives me a good feeling that we are working with a good company. It is also true to say that they very rarely undertake a major development contract ab initio for a foreign customer. There are occasions, but, by and large, they are selling products which either they have developed for us or in some other way already exist. Therefore, if technical difficulties arise in the course of development, in the course of collaboration or as a result of inflation, a lot of these are associated with the length of the R&D phase of the project which usually is not characteristic of an overseas sale. So I would say yes, off-the-shelf purchases, marvellous.

  29.  Nevertheless, they remain critical, do they not, of the relationship still between the MoD and industry in a wider sense? One example would be that Bowman had slipped and I believe is not due until 2001 and yet outside in what one might call private industry, there has been a revolution in communications technology. Why is it that the MoD could not open up its practices to take advantage more of what was going on outside?
  (Sir Robert Walmsley)  First of all, just to comment on the suggestion that DMA criticised the relationship with MoD, I think that is true, but I do not think it is by any means across the board. I think we have a good relationship with our contractors and I think it is increasingly one of trust and openness. I very much hope that the DMA will not find any difficulty with what I have said. As to Bowman, this is a hugely difficult undertaking and I know I am accused of complaining that every single one of my projects is unique, but with Bowman we have been trapped just at the time of this huge explosion in the requirement for information at the same time as we are introducing a communications system, so there is no doubt that we have had to increase the capability that Bowman is going to offer during the time of gestation of this project. That has required greater investment and that in a sense is what led to the collapse of competition because the companies thought it was too big a risk that they would not obtain the contract. It is actually March 2002 we are aiming at for Bowman's introduction into service and that is a date which is constantly in my mind and that of my senior staff, but I cannot pretend other than that this is immensely difficult. What is unusual about Bowman is that we are trying to combine voice and data on the same communications network, but always giving voice a priority. That is not available off the shelf in military communications. It is, I think, what most armed services in advanced countries are seeking to achieve and we rather expect that Bowman, if not the first, will certainly be amongst the very first, so we are taking on a difficult task. It is hugely important to the Army and I am acutely conscious of that and we do have three very competent communications companies working together on it, so I think we have got good people on it, but I cannot say anything else than it is a challenge to deliver this in time.

  30.  Can I move you on then from that to another matter which I think was again raised earlier? The Ministry of Defence, I understand, is receiving advice from McKinsey Management Consultants and has been for the past few months. Could you tell us how much that advice is costing?
  (Sir Robert Walmsley)  I will have to let you have a note on that[13].

  31.  Could you give us an update on any of the major changes that have either been suggested or have actually taken place as a result of their advice?
  (Sir Robert Walmsley)  Well, I hope you will understand my position, and incidentally McKinsey's contract is completed, but I hope you will understand my position that their work was undertaken as part of the Strategic Defence Review which of course is subject to decisions and indeed announcements by Ministers, so I cannot preempt decisions. What I can say is that a number of the ideas which McKinsey's have suggested have been put in the public domain by Ministers and I have mentioned twice openness with industry, and industry of course have been working with McKinsey's to help us to develop new arrangements for procurement. This really takes me on to the partnership idea, and this is not cosy partnerships, but it is constructive, tough partnerships which I think will be even more difficult than an arm's length, adversarial relationship and capturing that new environment will be very much part of the future. The third thing which I think has been highlighted on several occasions is that we need to undertake the procurement with teams which represent the interests of all the stakeholders. We have, I think, been rather compartmented on the Ministry of Defence side so that the operational requirement was handed down on a tablet of stone and the Procurement Executive accepted it gratefully, asked for the money, and the industry were delighted to undertake it. That meant that we were almost pathologically indisposed towards creating the sort of trade-offs that everybody does in their normal life if something they seek to buy is simply too complicated or out of their pocket's reach. So I think integrated project teams, which allow representation by all the stakeholders and allow these type of trade-offs particularly between the requirement and risk and cost, will be very much part of the landscape once we are through and into the implementation of the Strategic Defence Review.

  32.  That is very interesting because it partly answers the next point that I wanted to move on to because you will probably be aware, if you take, for example, firms wishing to compete for refits for RFAs, that there has been a criticism in the past that there has been conflict between what one might call the military and civilian wings of the MoD and firms who have been very critical to me of the lack of forward planning and the fact that tenders were put out at very short notice and put some of those firms in difficulties to be able to tender, but also it was very much a case of hit and miss as to which yards were available to take those tenders, so, from what you say, hopefully that is beginning to be addressed. It is not just the relationship between the MoD and industry outside though, is it, but it is the working practices of the MoD itself? How, for example, has Abbey Wood, which you have said now has the consolidation of resources and manpower there, how has that systematically or structurally changed in order to get rid of this conflict or friction between the different aspects of the MoD?
  (Sir Robert Walmsley)  I think it has made a very good start, but I think the other side of the coin is that we have quite a long way to go and I did perhaps not make clear when I talked about stakeholder teams that I meant the range of stakeholders inside the MoD, operational requirement staff, Procurement Executive, the technical staff who advise them all whether it is a good idea, the front-line user, and it is fundamentally important that they should be content with what we are buying, and a range of other stakeholders in MoD, so I absolutely support that. At Abbey Wood, I think, we have made a very good start by taking perhaps the most important group that is external to the Procurement Executive and that is the staff and those officers responsible for supporting the equipment in service, so the people, so to speak, who are going to be given this equipment once it is in service and will have a responsibility to maintain it already are represented in all our major project teams at Abbey Wood. We want to build on that now and get a wider range of Ministry of Defence stakeholders routinely in what one might call integrated project teams, integrated because they have industry where they are not in a competitive phase, and all the Ministry of Defence stakeholders involved in the team pulling on the same piece of string.

  33.  Can I just then finally go on to something that you said to Mr Williams in answer to one of his questions about project management at the European level and could I invite you to perhaps comment on these reports this morning of the criticism which has been made of the Horizon project which I understand was to replace Type 42 Destroyers and has been described as the "longest, most expensive and least effective international naval project in history"?
  (Sir Robert Walmsley)  I think it was "becoming a scandal" and it was described as that by the very distinguished editor of "JANE's Fighting Ships" in his preface to the new edition. The first thing I would say is that I do not believe that the common new generation frigate is a scandal. It does not cost any more now in our estimates than when the partners first put this project together. I would also like to quite quickly emphasise, contrary to the press report today, that very substantial successful efforts are being made to ensure that the Type 42 Destroyers, including their main armourment, the Sea Dart missile system, are modified and improved to meet the threat that exists today, but they will need replacing, that is absolutely undeniable. What the article in the press did not comment on was that it is the replacement for the Sea Dart missile system that is so fundamental. It is the weapons system in a sense and not the ship. The weapons system is called the Principal Anti-Air Missile System (PAAMS). We are procuring it with France and Italy just as we are procuring the ship. PAAMS depends on the Aster missile largely being developed in France and Italy and more than half of those Aster missiles will eventually come to be used by the French and Italian armies and, indeed, they will be deployed in the Charles de Gaulle aircraft carrier by France. So that programme is progressing and in my view it will be the timetable for bringing PAAMS to full operational capability that will dictate the timetable of the ship. We are getting very close now to placing the full-scale engineering development and initial production contract for PAAMS. We hope to do that in the autumn of this year. We also hope that if we do that we can move on to order the three first of class ships in the first part of next year. Building frigates is not difficult. Designing, developing and improving their weapon systems is what has consistently caused us difficulty in recent years. That is why PAAMS is the key to this and the common interface between PAAMS and the three ships will allow the three countries to share the non-recurring costs associated with developing the equipments along both sides of that interface. I think it is the best way ahead. I think the article was slightly ungenerous, but if you are writing a preface to "JANE's Fighting Ships" that runs to eight pages and one paragraph is on this then it is not surprising it hits the headlines when the word "scandal" appears in it.

Mr Campbell:  Thank you.

Chairman:  This Committee is very interested in score keeping and since you were born in Aberdeen you might be interested to know the score is 1-1!

Mr Clifton-Brown

  34.  On that note, Sir Robert, can I ask you a slightly more technical question and take you to paragraph 2.21 and talk about the new Hercules replacement C-130J and quote the report and say, "... the extent of the projected delay is not yet clear". Could you tell us what the up-to-date position is?
  (Sir Robert Walmsley)  The up-to-date position is we expect the first aircraft to be delivered to the United Kingdom by the end of July. There are 25 aircraft in the order and the first seven cover the period up until the end of May next year, with the remaining aircraft coming in the year thereafter. So we get them all by May 2000. The first one comes next month; I think the second one comes at the end of September. In other words, the first seven are in the country by May and the remainder come in the following year.

  35.  Can I take you on to the bottom of paragraph 2.27 on page 24 and quote to you paragraph 8: "BAe's position as the design authority for the aircraft meant that the Department could not easily award the integration work to an alternative contractor. As a result the Department were unable to bring full competitive pressure to bear on the costs of the integration phase. The Department are now conducting a review into the issues relating to design authority status." This has been a problem before, the difference in costs between the updates on the Jaguar where your Department held the design authority as opposed to the Tornado where it did not. The cost difference was huge. Would it not be possible in future contracts to hold the design authority with, say, DERA holding all the detailed drawings and possibly subcontract out any detailed design authority problems when it came to updates and thus save a considerable sum of money when these things came along?
  (Sir Robert Walmsley)  I think we should always bear that option in mind, but I think it would be more applicable to relatively simple updates than it would be to something as complicated as this programme here, the JTIDS, Joint Tactical Information Distribution System for the Sea Harrier. The problem, as I think the report makes clear, is that we have run into the usual computer capacity difficulties. There is more processing power required than can be sensibly managed on the aircraft's existing computers. This is an issue in which I would not feel comfortable with handing the design authority to DERA because the totality of the aircraft's fighting capability is an immensely complex issue with issues for air worthiness for which BAe are the competent authority, there is no doubt about that, and for which I feel very much more comfortable having at least the prospect of a taut commercial contract between me and an industrial organisation rather than having, so to speak, our own fingers very close to the turning mangle.

  36.  What is the MoDPE doing to ensure adequate liquidated damages clauses are included in contracts so that the affected service is fully compensated for any overrun on costs or late delivery?
  (Sir Robert Walmsley)  First of all, I think we need to pay more attention to it. Part of that depends on us understanding the costs that we incur as a result of non-delivery of whatever it is we have asked for. That sounds a simple question, but the moment you start to look at the costs of running the equipment, particularly when the replacement is planned to take several years so there are no fixed costs of ownership which you get rid of when the first replacement article is a little bit late, it becomes quite difficult to ascertain the costs. I think it is true, it had better be true, that when we move into the new resource accounting and budgeting regime we will get a better handle on those costs. Given that, I think we then need to be very careful, wherever possible, to relate the liquidated damages to the costs which the late appearance of the article forces us to incur. That is the purpose of the liquidated damages. The second thing is that we need to be careful to collect them. We have, and I certainly take the responsibility for this, allowed ourselves to wait until the delayed article eventually appears before agreeing some of the liquidated damages and this is a matter of practical convenience in a sense because if the liquidated damages clock up at such-and-such a rate per month, perhaps half a per cent, how do you know how much you are eventually going to require? We have now changed our procedures, as I think is implied in the report, and we do now as a matter of routine have instructions in place to require the collection of liquidated damages as they occur, even if it means asking for a new cheque every month, to ascertain the costs and then make sure we collect them.

  37.  So, for example, in the case of the original Challenger 2 tanks which were 2.5 years late and technically unsatisfactory there was a potential claim for extra costs of £38 million to MoD sacrificed in a £3 million liquidation damages indemnity claim. Can you assure this Committee that that sort of leniency on suppliers will not be the case in the future?
  (Sir Robert Walmsley)  I hope it does not sound like reversing my previous position if I say that we took a different route with Challenger 2. We had the potential to levy substantial liquidated damages on the contractor, but what we wanted was reliable tanks and I took the view that we should attempt to modify the original contract and impose more onerous conditions in the original contract relating to retaining some of the payments on every tank until a proportion of tanks, as they came off the production line, had passed a reliability trial and waiting until all the support arrangements were properly in place. We wanted to do that without increasing the total price of the contract because we did not have the resources to do that and it seemed to me far more sensible to incentivise Vickers to produce reliable tanks at the earliest possible date with the proper support equipment without varying the price of the contract and delay liquidated damages, so we took that different option. I cannot pretend I am proud of it because the original contract could have done more to incentivise reliability in the first place, but I think it was a practical reaction to a difficult circumstance and I am very happy to say that the tank is arriving in service this month.

  38.  I am sorry to appear slightly myopic, but I am going to ask you one more question about the liquidated damages. I am not a lawyer, but it is my understanding in contract law that the contractor, the purchaser, is responsible for reducing liquidated damages wherever possible. I do have information that your Department is not always as co-operative with suppliers as it might be in trying to resolve problems in order to reduce liquidated damages. Can you assure this Committee that you are looking into that aspect in order to try and expedite these contracts in the best possible way?
  (Sir Robert Walmsley)  I am not aware of a detailed problem in relation to that, but I absolutely recognise that where you are going to claim money in compensation from somebody, one has a duty to minimise one's own costs. That is a very simple and reasonable proposition and I think it is well recognised by my people. If they do not, they will not be able to successfully claim back all the money which they think they are owed, so for me openness with our contractors, but tough negotiations and doing it as quickly as practicable are all part of better procurement.

  39.  What is your MoDPE doing to use its commercial position in negotiating with suppliers under the fitness for purpose and durability tests under the Sale of Goods Act and what is it doing, as a normal commercial contractor would do, to withhold payment where there are clear breaches of contract, in other words, using MoDPE's position in a more commercial manner than a normal contractor in industry would do?
  (Sir Robert Walmsley)  We have relied for years on our rights at law. We have termination clauses in our contracts and if things are not working, we execute those and we have immense squabbles with contractors in the years that usually follow such an unhappy event. I think there is something to be said, rather than the Sale of Goods Act provisions, for looking very carefully at the possibility of what one might call "no quibble guarantees", and the reason for that is that you do not spend years arguing about who gets the money, but it is quite clear that if a defect occurs within the first X years, it is the contractor's duty to correct it and perhaps to correct it, as in the case of TUL/TUM, across the entire fleet of vehicles regardless of whether the design fault has actually translated into an actual breakdown of equipment. We sometimes call that an "express warranty". It does seem to work well because you do not have arguments and you get the kit fixed. I am keen on it and I try to incorporate more of that type of thinking across the Procurement Executive.


13   Note: See Evidence, Appendix 1, page 19 (PAC 343) Back


 
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