Select Committee on Welsh Affairs Minutes of Evidence


Examination of Witnesses (Questions 740 - 765)

TUESDAY 7 APRIL 1998

MR GEOFFREY MOLLOY, DR TONY HEANEY, MR ANDREW PRESTON, MR EDDIE HONEYWELL and MR PETER KIRBY

  740. Does it come from abattoirs specifically or does it come from meat wholesalers or both?

  (Mr Preston) It comes from abattoirs. We have an approval list of six producing plants, three of which have their own abattoir and the other three are cutting houses. Those cutting houses then have an approval list of slaughterhouses that they can buy from.

  741. Could you possibly tell the Welsh Affairs Committee where these plants are or not?

  (Mr Preston) We buy from Jarratts in Bristol, from Kerry Foods in Chard, from Chitty's in Guildford, from Midland Meat Packers in Rugby, from Great Harwood Foods in Blackburn and from International Livestock which is part of Mather's in Aberdeen.

  Mr Livsey: Thank you very much indeed.

Mr Edwards

  742. Can I move on to the issue of margins that you were talking about a minute ago. You state that the profit margins on burgers has suffered badly since BSE. Can you give us some quantification of this?

  (Mr Molloy) I do not know how commercially sensitive the information is on behalf of our members, but I can speak in fairly clear general terms and tell you that there have been no price increases for a number of years. There have been very specific reductions in prices. One major product from our biggest member has been priced down at list price by ten per cent over the last two years. There have been further price promotions which have been on a consistent basis and again I am told that the effect of that was the equivalent of a further five per cent reduction. So we had a net reduction in price terms of 15 per cent of a major product at a time when, whilst the beef price has been coming down by perhaps 24 per cent, I am told there are other ingredients in most meat products and they are all inflating, so there will be no recovery of that part of the cost. The most important factor affecting margins is the loss of volume whereby we have, as has just been said, plants working at well below full capacity, idle for substantial periods of times, with costs to absorb, so that the net effect on trading margins has been very substantially negative. I do not know whether I could specify any further on that.

  743. Does this affect other meat products?

  (Mr Molloy) Yes. The same is true for a cross-section of people whom I have talked to in the last week or two. I do not think anybody has had a price increase in a meat product for a number of years, not just the last two years but in some cases five years. There are a lot of things that go into the cost of a frozen product apart from the ingredients, there is the freezing process itself, there is the packaging, there is the transportation and storage costs and all of those things have two years inflation of about seven or eight per cent. So the loss of margin will depend to a degree on the relative advantage of the meat content. In terms of the price reduction of meat, you are looking at a 24/25 per cent reduction in meat prices but inflation of seven or eight per cent in all other costs affecting those products. It is not only in burgers where we have had increases in product specification, I think beef MRM has gone and most other MRM has probably gone. A lot of the edible offal from beef and other animal carcasses will have gone out of the specification in favour of more muscle meat. The volume reductions will be most severe in the burgers and grills, but there has been some volume reduction in other meat products as well with more overheads to be absorbed. I think we can say with a fair degree of confidence that nobody is making a great deal of money out of selling frozen meat products at the moment, certainly less than we used to do.

  744. Could I ask you to estimate what proportion of the price of frozen meat products is value added by the frozen food manufacturing sector?

  (Mr Molloy) It will vary enormously depending on the product itself. There will be more value added in terms of labour cost and depreciation, the actual manufacturing processes by which our members add value. There will be far more of that in a very complex ready meal and especially more so at the top end of the range of ready meals, the premium products, with a very high degree of value added compared with, say, an economy burger which will have a much lower degree of value added to the basic raw material.

  (Dr Heaney) One figure I do have in my mind is that the raw material element of a burger amounts to less than half the actual cost of selling that product on to the retail trade. So it is quite a substantial additional input of value or cost.

  (Mr Honeywell) In our case I know the general saying would be that volume is more important to us than per cent margin. We have got to give up per cent margin and then we will create volume because that brings the other costs down. You are not just trying to get a bit more margin all the time, you are trying to drive that volume through.

Mr Paterson

  745. The MLC estimate there has been a ten per cent increase in the price spread between producer and retail prices for beef since 1995, and an 18 per cent increase for lamb. We have had figures since we saw them which show the spread is increasing, but the figures do not take account of the meat sold in the manufacturing sector. Do you have any price spread data for meat products?

  (Mr Molloy) The straight answer to that I am certain would have to be no because I do not think you can make the same comparison that the MLC makes between straight cuts of meat, joints and roasts and things that you would find in the red meat counter in a supermarket compared with the carcass price to the farmer because our products contain meat, but it is between seven per cent and 98 per cent depending on the product. So it would be very hard to estimate a change in the average spread of the raw material carcass meat price to the end product price over the counter. As we said, the nearest we could probably get to that would be to say that whereas the average beef price has reduced by about 24 per cent, there have been price decreases on some of the high beef containing products of the order of 15 per cent. From that you could conclude that there is an increase in the spread if beef is the one ingredient in all of that mix that has reduced in price more than any other. If that is an indication of an increase in spread, then there is, but it is not indicative of the fact that that decrease in the beef price has been necessarily compensated by the smaller decrease in the retail price given all the other costs that go into the retail price as well.

  746. Setting aside the other components of a burger, the meat content would be 98 per cent, the market demand for prime cuts is now above the level before the BSE crisis and there must be a large volume of forequarter and flank beef looking for a home somewhere. Surely that meat must have gone below the 25 per cent general drop which you have seen in the market for steers.

  (Mr Preston) No, the lowest we got to was about 28 per cent, but we have maintained our suppliers over the last two years. When we stopped using a mix of imported and UK meat in March of 1996 we went straight back into the marketplace to our five or six suppliers and told them to go and buy beef and supply beef and we would sort the price out as we went through the year in order to keep them and us going. Where there was a dual market at the back end of 1996 we did not play in that dual market, we played in the new production. There was this twin of new production meat which met all the regulations. There was then this underlying market of imported meats which were still coming in and meat which had been recycled. If you are looking for the bottom price of fore and flank, you could get meat at about £800 a tonne a year ago but it would never have met any specification that we could have used, but it was there and it was available and other companies did use it. The meat we then bought was roughly at about 28 per cent of our pre-BSE price. We are now at about 23 per cent of our pre-BSE price.

  747. But you dropped your prices. I think 10-15 per cent was quoted.

  (Mr Preston) We had to get back into the marketplace. We took nothing but hits through 1996 because otherwise we would have had no business.

  748. How much of the 13 per cent balance is taken up with promotion, extra space?

  (Mr Preston) I do not know that.

  (Mr Molloy) More than all of it would be taken up by the increase in the average factory costs due to the reduction in volume because the net trading margin has reduced very considerably. I am not sure.

  749. That is because of mothballing plants.

  (Mr Molloy) There has been a very significantly reduced trading margin on those products. All I am saying is that the two bits of the equation, the drop in the cost of meat by 24 per cent and the drop in the price of the finished product by 15 per cent, do not represent a complete picture of the resultant economics of production of that product.

  750. Where did this glut of fore and shank meat go? You are saying you could not buy it.

  (Mr Preston) It has been used over the last year and a half. Producers would have kept that meat as stock and have worked their way through it, catering producers and whatever. They have not been coming into the market. They are only now starting to come back into the market because that stock has been finding its way through. We are now starting to experience very slight movement in beef prices. They are now starting to go up and this is a combination of numbers which are there and of people coming back into the market who have not been there for a long time.

  751. Do you think we are over the hump on beef prices? Do you think we are going to see a trend upwards from now on?

  (Mr Preston) You call it a hump; I do not.

  752. Getting over the glut.

  (Mr Preston) The glut has gone.

  753.It is the forequarter of beef that has been holding the whole market down. We have seen a steady increase in demand for the prime cuts, but it is the forequarter and the shanks holding everything back. You are saying you could not use it.

  (Mr Preston) People do not use that kind of meat in the winter. There are supermarket meat sales which takes a proportion of it, but the biggest use for fore and flank is by burger manufacturers from Easter through until the end of September. It is not just us as frozen meat producers who use it but the McDonald's, the Wimpy's and the Burger King's. That meat is then soaked up during the summer. So suppliers, in terms of the abattoirs, will hold that meat over the winter period anyway.

  (Mr Kirby) It is worth remembering that from BSE up until about six months ago the biggest user of forequarter meat was intervention. The biggest user has not been put aside at the moment, but that distorted the market price. Another big factor is that from BSE onwards the specification was widened for intervention, whereas before BSE only the top grade animals went into intervention. It was decided to widen the band so a bit more rubbish went in. I cannot put it any other way. There was not quite the availability of meat. Although the price was weak, the specification was not always there.

  754. But your intention is that the extra cost of specification, of mothballing plants, has more than covered the 13 per cent price gap which we seem to have here.

  (Mr Molloy) Yes.

  755. And the quality spec also did not enable you to produce a lot of ownership products to stimulate the market.

  (Mr Molloy) Exactly.

  (Mr Honeywell) We have had to do everything we can to get customer confidence back and that has meant going to nominated abattoirs, nominated cutting houses, trying to get traceable into it and all the time that restricts where you can buy from. If the demand is there for the primer cuts then people are going to buy the offcuts very keenly. It will change at some stage.

  756. But you are now going to get squeezed the other way. If demand picks up the stock has been cleared.

  (Mr Honeywell) It is all about supply and demand. If the demand is high then the price goes up. If the demand is low then the price goes down.

  (Dr Heaney) The BSE crisis for our industry was perhaps one of the nightmare scenarios in many ways because we had a market that was stone dead overnight. In trying to improve the position of that market there was money being poured down the drain on one side, i.e. in plant, people, stocks, you name it. We were trying to generate strategies which would boost consumer confidence and we have heard about some of those today. We were reacting to the view of our immediate marketplace, which is our customers, the retailers, who perhaps saw, as we did, that the price would have some bearing on whether you could survive in the market and there were some widely publicised examples of that at the time. We somehow or other had to try and bring all of these issues together and manage our business over the last three years against all of these opposing pressures, but the net outcome, as we have heard today, taking all the leverages that have come into play, including beef price drops and increased costs and so on, is a serious trading margin deficit. I think that is true right across the trade.

  757. Would it be possible to let us have a break down in percentage terms of which is going on mothballing plants at the cost of meeting the new regulations?

  (Dr Heaney) I can certainly take that request back and see what can be done about it.

Mr Edwards

  758. Do you think all sectors have suffered in this crisis or do you think the farmers have suffered even more?

  (Mr Molloy) We believe that our industry probably suffered more than anybody else in the immediate aftermath of the BSE crisis, hence our approach to the government. We made very very strong approaches to the government. We contributed to the Coopers & Lybrand major study on the effect of BSE in 1996, as a result of which we had hoped for some compensation for the industry. We took that up with ministers and we were waved aside on grounds that they had already given so much compensation to the livestock industry. We do not think the retailers suffered as badly because they simply sent the stock back for our members to destroy at our cost. So we thought we were squeezed between the retailers on the one hand, who were suffering a loss of sales but not actually paying the direct costs of the destruction of the product which our members had to do, and the livestock industry which was getting compensated at the time. That is how we viewed the thing in 1996 in the immediate aftermath. It cost our industry very dearly and some of our members their businesses and their livelihoods. To understand how the relativities have moved in the last year or so is a bit more difficult because we have been very very slowly pulling back some of the sales that we had lost and we have not got the stock losses to cover, whereas, of course, the farming industry is now receiving a lower degree of compensation for culling and a slaughter premium and they are affected directly by the loss of the export business and the attractiveness of imports because of the value of the pound. So one can understand the problems that farmers have got right now. They are different in kind from ours. It is very hard to answer that question directly.

  759. If you could detach yourself from your own industry, although given your expertise, what advice would you give to the livestock producers in Wales at the moment?

  (Mr Molloy) I do not think I am qualified to say.

  (Mr Kirby) Get the export market back for beef. We all know the pound is overvalued and pork and lamb is suffering by it.

  760. That might be your advice to government, which I was going to ask you anyway.

  (Mr Molloy) I think the best advice would be to press the government as hard as possible to do what the government is undoubtedly doing, which is trying to lift the export ban. The two big problems facing the livestock industry are the export ban for sure and the value of the pound. They are very difficult problems. The government is acting on one, but I am not sure about the other one.

  761. What about the lamb producers of Wales?

  (Mr Kirby) The French market is so important. It is purely down to the higher value of the currency on lamb. It is not only the Welsh farmers but the English farmers who are struggling badly and it is probably more the hill farmers than lowland farmers.

Chairman

  762. Can I wind up with a couple of questions which we need clarification on. What proportion of frozen meat products are now sold as manufacturers' own-brands?

  (Mr Honeywell) On burgers it is about 40 per cent.

  (Mr Molloy) Frozen red meat products (from information from a booklet prepared by one of our members) was 34 per cent last year. Specifically on burgers, 39.3 per cent.

  763. It would be very useful if we could have a copy of that booklet.

  (Mr Molloy) Certainly.

  764. Who would be making those "own-brands"?

  (Mr Honeywell) The bulk of if comes from the Irish manufacturers. It is a market we would very much like to be in and we pitch for it and we try to be as competitive as we can, but it always goes back to the Irish.

  765. To what extent are the major multiples influencing or dictating your prices and does that affect the rates of return that you are experiencing?

  (Dr Heaney) I think it would be wrong to suggest to you that they did not have power and they are business people, they use their negotiating power as best they see fit, that is what they are there for. Therefore, these days it means that for those of us who offer an independent branded product into the marketplace what we offer has to be seen in consumer terms to be a better buy, but it means that we have the dilemma of having to continuously support and advertise both our company brand and product brand, if indeed there is one. In our case there is not any more. We have to continuously bring this to the notice of our consumers and that costs a great deal of money. Therefore, when we enter this negotiating marketplace we are bringing to the marketplace a product which we believe, both in terms of its recipe formulation, its development input, its manufacturing, its hygiene, etcetera, etcetera, etcetera, is more appealing to the consumer and consequently the consumer recognises a price premium often between ourselves and the own-brands because the retailers do not have to carry many of those additional costs. So it is a tough negotiating market.

  Chairman: I would like to thank you very much indeed for coming this morning. It has been very useful. We have got a lot of interesting information to help us with our inquiry. Thank you all very much indeed.


 
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