Select Committee on Defence Written Evidence


Annex

PURCHASING ARRANGEMENTS

DEVELOPMENT

Contractor Contract Type Procurement Route
Eurofighter GmbH Airframe consortium comprising: Alenia, BAE SYSTEMS, CASA, DASA Fixed prices for airframe and aircraft equipments, with a target cost incentive arrangement for aircraft equipment integration. Non-competitive, but with international sub-contract competitive elements, the value of which amounts to some 30% of the overall value of the prime contract
Eurojet GmbH Engine Consortium comprising: FIAT, ITP, MTU, Rolls Royce Fixed price.Non-competitive, but with international sub-contract competitive elements, the value of which amounts to some 10% of the overall value of the prime contract

PRODUCTION INVESTMENT/PRODUCTION

Contractor Contract Type Procurement Route
Eurofighter GmbH Airframe consortium comprising: Alenia, BAE SYSTEMS, CASA, DASA Overall maximum prices for production investment and production of airframes. Overall firm prices for production investment and production of aircraft equipment. Non-competitive, but with international sub-contract competitive elements, the value of which amounts to some 30% of the overall value of the prime contract
Eurojet GmbH Engine consortium comprising: FIAT, ITP, MTU, Rolls Royce. Overall maximum prices for production investment and production of engines. Non-competitive, but with international sub-contract competitive elements, the value of which amounts to some 10% of the overall value of the prime contract

PROJECT COSTS SUMMARY

  All figures at 1999-2000 prices in £M

Breakdown of Procurement costs
Development
Production
Total
Current estimate
4,593
10,134
14,727
Estimate at time of MOD approval
3,126
10,230
13,356
Difference
+1,467
-96
+1,371


REASONS FOR COST VARIATION

Factor
Increase £M 
Decrease £M 
Explanation
Changed
requirement
(Development)
239
 
Provision for integration of new weapons and sensors not contained within original approval. Includes: Conventionally Armed Stand-off Missile, CASOM, Advance Anti-Armour Weapon, AAAW, Low Level Laser Guided Bomb, LLLGB, Thermal Imaging Airborne Laser Designator, TIALD. +£239M
Changed
costing
(Development)
1,004
 
Changes in accounting rules, to include intramural costs, +275M; German withdrawal from certain equipments, +£106M; higher than expected development costs, notably for equipments, +£316M.
***Development Assurance Programme to bridge gap between development and production investment, +£28M; extension of the Integrated Logistic Support programme, +£45M; Eurofighter/Eurojet GmbH management costs, +£30M; contract price increases +£87M; risk provision, +£117M.
Changed
costing
(Production)
 
218
Transfer of costs of industrial consortia management activities from production phase to support phase.
Inflation
378
 
Difference in annual price uplift between specific indices and GDP deflator for development, +224M and production, +£154M.
Exchange
rate
variation
 
32
Improvement in exchange rate since production approval given, from 2.1958M to 2.7353DM: £1, has reduced costs to the UK of management agency.
Total
1,621
250
  
Total balance
1,371
 
  


  Expenditure to 31 March 1999: £3,979M

Approval
Date
Explanation
First Approval
1984
Feasibility Study
Latest Approval
1997
Production Investment, Production, Initial Support

PROJECT CONTRACT SUMMARY

Current cost of Main ContractAirframe development, £1,527M
Cost change since contract award+£49M

REASONS FOR COST VARIATION SINCE CONTRACT AWARD

Factor
Increase £M
Decrease £mExplanation
Inflation
49
  Difference in annual price uplifts between specific indices and GDP deflator, +£49M
Total
49
    

Years of peak expenditure:
2002-03 and 2003-04
Further expenditure in clear prospect, at 1999-2000 prices
NIL
Unit production cost: £41.7M
  
Quantities required: 232
  


FUTURE CARRIER BORNE AIRCRAFT-FCBA

  The Future Carrier Borne Aircraft, FCBA, is planned to replace the capability currently provided by both the RN's Sea Harrier and the RAF Harrier GR7 in the second decade of the next century, in a joint force to operate from the new aircraft carriers or from land bases. While the Short Take-Off and Vertical Landing version of the US Joint Strike Fighter is a strong contender to meet this requirement, other options are also being studied, with a view to selecting an aircraft type in 2000-01. Meanwhile, the UK is a full collaborative partner with the US in the JSF Concept Demonstration phase.

OPERATIONAL REQUIREMENT

  1.  The FCBA requirement was originally intended to provide the Royal Navy with a new multi-role fighter/attack aircraft the Sea Harrier from about 2012. There has been no significant change to the requirement, in terms of the aircraft's capabilities, since the Staff Target was approved in 1996. The Strategic Defence Review, however, concluded that we should plan to replace Invincible class carriers with two new larger aircraft carriers and establish the Joint Force 2000, comprising RN and RAF elements. Therefore the FCBA project envisages a common aircraft to replace both Sea Harrier FA2 and RAF Harrier GR7, capable of being deployed in both land and sea based operations. Under a Memorandum of Understanding signed in December 1995, the UK is a full collaborative partner in the JSF Concept Demonstration phase, which began in November 1996. UK/US requirements are largely the same and UK staffs have participated in development of the JSF Joint Operational Requirement Document (JORD), and included UK specific requirements.

TRADE-OFFS

  2.  Trade-offs are being constructed in the JSF element of the FCBA programme, using the "cost as an independent variable" process. This means that, in the evolution of requirements and design solutions, affordability is taken directly into account along with lethality, survivability and supportability. The JSF trade-off studies will be completed in the autumn of 2000, in time to inform the decision on the selected design for the JSF. In parallel, other FCBA options, see paragraph 8 below, are being studied in order to compare them with JSF. Trade-offs for FCBA options are being considered in preparation for the selection of the aircraft type.

NUMBERS

  3.  The likely number of FCBA required has changed as a result of the SDR. Final numbers will be determined in the work leading to the selection of the FCBA.

STRATEGIC DEFENCE REVIEW

  4.  The requirement for FCBA and other future fast jets was closely scrutinised in the SDR. The Joint Force 2000, now renamed Joint Force Harrier, arising from the SDR has brought all Naval and RAF Harrier squadrons under a unified command and control structure, with squadrons capable of operating from ashore or afloat as required. Current plans envisage that FCBA will start entering service in 2012, see paragraph 6.

 MILITARY CAPABILITY

  5.  FCBA will be a multi-role aircraft capable of fighter, attack and reconnaissance missions.

EQUIPMENT TO BE REPLACED AND IN -SERVICE DATE

  6.  Pre SDR the FCBA was planned to succeed the Sea Harrier FA2 from 2012. Following the SDR, FCBA will now also succeed Harrier GR7 from 2015. As previously planned, out-of-service dates for Sea Harrier and Harrier GR7 continue to be 2012 and 2015 respectively. The FCBA in-service date is defined as the receipt of the tenth aircraft, and is currently planned for late 2012.

PROCUREMENT APPROACH

  7.  FCBA is in the Assessment Phase of the Smart Procurement process. JSF Concept Demonstration is being run on a competitive basis between consortia led by Boeing and Lockheed Martin under cost plus fixed fee (subject to maximum price), contracts placed by the US government. Both consortia involve British companies. By nature of the competition itself and the contract pricing mechanism, the prime contractors are expected to maximise competition wherever possible at sub-contract level. The US government also has a contract on a similar basis with Pratt & Whitney for the development of the engine. A contract has also been placed on BAE Systems to examine the viability of marinised Eurofighter. The procurement route and contractual arrangements for FCBA options other than JSF would depend on the specific option chosen.

ALTERNATIVE PROCUREMENT OPTIONS

  8.  We are studying the estimated costs and merits of other potential solutions for FCBA. These include the carrier version of JSF (JSF CV), possible development of a Short Take-Off But Arrested Recovery marinised Eurofighter, off the shelf purchase of a conventional catapult-launched aircraft, such as the Rafale M or F/A18 E/F; and options related to an advanced Harrier design. The relative strengths and weaknesses of these options will be examined in the Combined Operational Effectiveness and Investment Appraisal.

COLLABORATION

  9.  We are contributing $200M, under the MOU with the US, to the $2Bn JSF Concept Demonstration Phase. The JSF programme is managed from a US Project Office in Washington, which has a total of about 150 staff, currently including nine UK staff. The UK has no direct contractual relationship with the JSF prime contractors for the current phase. There is no formal workshare agreement within the MoU for Concept Demonstration, but a number of UK companies have competed successfully to win work with the US prime contractors. Arrangements for potential UK involvement in the next phase have not yet been decided.

  10.  The eventual US production requirement, extending across the US Air Force, Navy and Marine Corps, could approach 3,000 aircraft.

EXPORT POTENTIAL

  11.  The export of FCBA will depend on the aircraft selected.

INDUSTRIAL FACTORS

  12.  Downselection from three to two prime contractors for the JSF requirement was made by the US before Concept Demonstration started. Further downselection will take place at the end of the current phase. The industrial implications of the alternative solutions to the FCBA requirement will be taken into account in determining the UK's choice of aircraft.

SMART PROCUREMENT

  13.  The JSF programme accords with Smart Procurement principles. The joint US/UK programme office operates as an integrated project team, including close partnering arrangements between the programme office and the competing companies, and operational staffs are contributing to the development of the requirement. The concept of "cost as an independent variable" is a further indicator of the iterative approach to the programme, as cost is seen as another "engineering parameter" against which potential technical solutions have to be measured and moderated if they produce unsatisfactory outcomes. The US programme has significant "front end" investment, as evinced by the Technical Maturity Program, a risk reduction measure to prove technology before it is offered to both companies for potential incorporation in their solutions. This early investment is also seen in the Concept Demonstration aircraft both companies are currently building. These aircraft are being used to prove various "lean manufacturing" techniques aimed at reducing both build and through life costs. Early consideration is being given to an innovative support philosophy, including a major role for industry in direct support.

ACQUISITION PHASES, MILESTONES AND COSTS

  14.  The JSF Concept Demonstration Phase, begun in November 1996, will last for four years. If JSF were chosen to meet the FC requirement, the next stage would be the Engineering and Manufacturing Development phase of the JSF programme. No commitment has been entered into by the UK beyond Concept Demonstration. There are, however, ongoing negotiations with the US, entered into without commitment, to enable mature proposals to be developed for possible UK participation in the JSF EM&D phase. These will help inform the next key decision point, the selection of the FCBA solution, when decisions will also be taken on subsequent acquisition phases.

  15.  The main risk areas currently identified for JSF are technology transfer, avionics software, aircraft controllability, thrust/weight ratio, and safety management. A main aim of Concept Demonstration is to reduce these risks to an acceptable level.

  16.  Approval has been given to expenditure of £155M, 1999-00 prices to cover both the contribution to the US JSF Concept Demonstration Phase and UK Feasibility Studies. Expenditure, also at 1999-00 prices, is shown in the table below.


Year
US programme
UK feasibility studies

1996-97
$15.165M
£1.2M
1997-98
$74.885M
£2.1M
1998-99
$56.933M
£3.7M
Total
$146.983M (£94.0M)
£7.0M


  17.  Overall FCBA numbers, and hence the total cost of the programme, which could be in the region of £5 to £7Bn, have yet to be determined. Peak expenditure is likely to occur in 2013-14 and 2014-15.

IN -SERVICE SUPPORT

  18.  Support arrangements will depend on the FCBA solution selected, and are currently being examined. For JSF, this includes consideration of the extent of collaborative support. Detailed plans for the transition from the current Harrier fleet to FCBA will be formulated nearer the time.

FRONT LINE, STORAGE AND RESERVES

  19.  The numbers have yet to be determined.

INTEROPERABILITY

  20.  A JSF (STOVL or CV) solution to the FCBA requirement would offer good interoperability with the US and any other NATO allies who buy JSF. Of other options, marinised Eurofighter would offer interoperability within NATO, but only enable operations from a UK carrier, Rafale M would offer good interoperability with the French carrier force and others who purchase it, and F18 E/F would offer potential for interoperability with the US.

DISPOSAL OF EQUIPMENT REPLACED

  21.  Disposal has yet to be considered. Either aircraft type may be of interest to existing overseas STOVL customers, but the aircraft are likely to have a limited useful life remaining.

IN -SERVICE LIFE

  22.  FCBA is planned to have a 25-year service life.

DEVELOPMENT POTENTIAL

  23.  It is too early to comment on the potential options for the further development, update or use of the chosen FCBA solution.


 
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