Select Committee on Defence Written Evidence


Memorandum by the Defence Engineering Group

SMART ACQUISITION—UNFINISHED BUSINESS?

INTRODUCTION

  In 1998, as part of the Strategic Defence Review (SDR), the Ministry of Defence (MoD) launched the Smart Acquisition Initiatives (originally known as Smart Procurement) to address some of the perceived problems besetting its programme of defence equipment acquisition. These problems included:

        Overlong time-span from a project's concept to its entry into service—the Eurofighter Typhoon, for example, was first approved in 1984 and will not enter service till 2006, or later.

        Overruns in cost and delays in timescale—the 1998 Major Projects Report from the National Audit Office (NAO) showed overruns up to 60% and delays up to 10 years.

        Failure to balance properly project performance, cost and timescale—projects appeared to be locked into their original system requirements and annual budgets.

        Undue transfer of technical and commercial risk to contractors, some of which lacked the resources to manage them adequately.

        Insufficient delegation of authority to project managers, and a lack of personal incentives for MoD personnel.

  The Smart Acquisition Initiatives introduced to address these problems can be divided into two categories. Some of the Initiatives are widely accepted to be advantageous; they had often been recommended and accepted in the past, but had not yet been implemented effectively. This category includes:

        A through-life approach.

        Rigorous early testing, analysis and planning.

        Accurate forecasting of project cost and timescale.

  The Initiatives in the other category were in 1998 new to MoD and their benefits were unproven, including:

        Reorganisation of procurement, logistics and research

        A new, shorter acquisition cycle called CADMID.

        Partnering with industry.

        Integrated Project Teams (IPT).

        A capability-based approach to Service requirements.

        Personal incentives for MoD personnel.

SMART, BUT NOT NEW!

Through-life approach

  The through-life approach to project management involves taking account of all the costs and benefits associated with the project through its complete life cycle from concept to disposal. This approach was praised by the House of Commons Defence Committee (HCDC) in 1988 and by the NAO in 1992, as well as by the SDR in 1998, and has been mandatory for all public sector projects since 1991 but it is actually quite difficult to implement. Forecasting the through-life cost of a defence project over more than half a century of development, production, operation, support and disposal is a challenging task, and the resulting forecast is inevitably subject to considerable uncertainty. Some MoD engineers and accountants are accustomed to precision and find such through-life cost forecasts unhelpful or "really too difficult". Since this approach was reinforced in the SDR, a Cost of Ownership (COO) methodology for calculating through-life cost has been formulated, but not all IPT have yet applied it and the data assembled so far are immature and unable to support decision-making. Even six years after the SDR, no forecasts of through-life costs of the MoD's major projects have yet appeared in the annual report on these projects from the NAO.

  Even where credible forecasts are available, it can be difficult for Ministers, officers and officials (whose tenure in post may last only a few years, and whose reputations depend on the progress of a project within that period) to give due regard to prospective costs and/or benefits many years later. A through-life approach to any project is also inhibited by the bureaucratic divisions of responsibility and budgets between the various MoD stakeholders involved.

Preliminary work

  Defence equipment projects in their initial phases need to undertake considerable testing, analysis and planning in order to manage the technical and other risks, to balance project performance, cost and timescale and to formulate a coherent plan for the project to progress smoothly and uninterrupted through its later phases. MoD accepted earlier recommendations in 1961, 1968 and 1988 that sufficient resources should be allocated to the early phases of its projects, and it has been demonstrated that projects which neglect to do enough work in those phases are more likely to encounter problems later, but in practice many pre-Smart projects failed to do the necessary risk reduction and planning and proceeded blindly into difficulties.

  The amount of work required in the early phases of a project before its definitive financial approval (at what is now called Main Gate) depends on the complexity of the project and on the technical and other risks involved. Off the shelf procurement of an existing product needs less preliminary work than the development of a bespoke design using unproven technology and unconventional management arrangements. Smart Acquisition recommends that a project should spend up to 15% of its planned procurement cost in the assessment phase preceding Main Gate, but the expenditure appropriate to each particular project must be determined in the earlier concept studies.

  Most of the MoD's major projects now in the assessment phase plan to spend about 5% of their planned procurement cost in that phase, though one plans to spend about 15% and a few plan to spend only a few per cent. Half of the major projects which have passed Main Gate in the past few years spent less that 2% in the assessment phase (and the Support Vehicle spent 0% by omitting that phase entirely); the others spent varying amounts up to about 15% (the notoriously-troubled Bowman project required a protracted assessment phase in which it spent over 16%). Some of the projects which spent less than 2% in their assessment phases have already incurred significant cost overruns and/or timescale delays (up to 10% and two years relative to their recently-approved budgets and schedules) suggesting that their assessment expenditure was insufficient and that this aspect of Smart Acquisition is not yet being fully implemented.

Accurate forecasting

  Accurate forecasting of project cost and timescale has been desirable since Biblical times to permit judicious project selection, realistic budgeting and efficient project management. Accurate forecasts are also necessary for planning incremental acquisition and for trading off project performance, cost and timescale to obtain best value for money. But it has always been difficult to generate accurate forecasts for large, ambitious defence projects incorporating leading-edge technology (and equally difficult for civil projects with similar scale and innovation) where both customers and suppliers may be prone to mutually-reinforcing optimism.

  Accurate forecasts are best generated by a group which is independent of both the MoD customer and the industrial supplier, which has expertise in all the technologies and activities involved, which can exploit effectively the appropriate models and databases, which is large enough to provide critical mass, and which has scope for preparatory analysis as well as customer-driven tasks. MoD must ensure that its policies (on organisation, recruitment and career management) can sustain an effective forecasting group with these characteristics.

  The average cost overrun on major projects has actually increased in recent years (from £112 million in 1998 to £250 million in 2003) though most of that increase can be attributed to Legacy projects approved before Smart Acquisition was instituted. However the dozen major projects approved since Smart Acquisition have already accumulated a total of £400 million cost overrun and 61 months of delay since approval, so there is clearly still scope for improvement in the accuracy of MoD forecasting.

NEW TO MOD, BUT ARE THEY REALLY SMART?

Reorganisation

  The Smart Acquisition Initiatives included several high-level reorganisations to establish clear customer focus within MoD headquarters, to create a Defence Procurement Agency having formal customer-supplier relationships with its Service customers, to merge the three Service support branches to form the Defence Logistics Organisation, and to institute a Public-Private Partnership (PPP) for most of the government defence research establishments (formerly in DERA). These reorganisations have all been implemented, though the post-SDR debate (fully described in earlier HCDC reports) over the PPP for defence research was protracted and acrimonious. The full effects of these Initiatives will only emerge after several years.

The CADMID cycle

  The new Concept, Assessment, Demonstration, Manufacture, In-service and Disposal (CADMID) cycle for project acquisition management has only two approval points, called Initial Gate and Main Gate following the Concept and Assessment phases respectively, whereas the previous Downey cycle has at least four. By eliminating the delays associated with successive approvals, the new cycle should (other things being equal) reduce the time taken for projects to progress from concept to entry into service. However, since Main Gate approval comes earlier in the project cycle than the final Downey approval (just before manufacturing), the cost and timescale forecasts at Main Gate must be based on less-complete information and may therefore be less accurate.

Partnering

  Partnering arrangements between MoD and its suppliers were recommended by Smart Acquisition to replace the taut, adversarial relationships with industry which were inaugurated in the 1980s by Mr Peter (later Lord) Levene while he was Chief of Defence Procurement. The Partnering Initiative recognises that when customer and supplier are committed together for decades on a defence project, in which success is very important to both parties, their relationship should not be governed by the rules of the bazaar. An ideal partnering arrangement involves mutual trust and cooperation, with shared information and gain-sharing contracts. When this Initiative was announced, some prime contractors aspired to become MoD's trusted partner in the derivation of user and system requirements, and to be recognised as its preferred supplier of some classes of equipment. However, as long as MoD retains competition as the cornerstone of its procurement strategy, partnering arrangements on a project cannot generally begin until a supplier has been selected and must conclude at the end of the contract. This less-ambitious partnering on a project-by-project basis can still be very beneficial, even though the customer and supplier inevitably have some divergent goals, but it requires both MoD and industry to overcome their traditional prejudices and antipathies.

Integrated Project Teams

  Partnering should be promoted by the creation for major projects, and for groups of similar minor projects, of Integrated Project Teams (IPT) incorporating all the project stakeholders from Service customers through the various MoD specialist branches to the industrial suppliers. Each IPT should be empowered to manage the project throughout its life cycle (to encourage a through-life approach) and achieve agreed performance, cost and timescale targets without being constrained by a hierarchical bureaucracy. In practice not all of the IPT could be provided with staff having all of the required knowledge and skills, many staff have been reluctant to relocate when the project transfers from DPA to DLO, and the independence of an IPT Leader is inevitably constrained by the need to take account of the project's interdependence (in a modern networked battle-space) with other equipment projects, both contemporary and legacy. Furthermore Ministers and senior officials, who may have to defend the Leader's decisions in public, are bound to take a close interest in (and occasionally overrule) any of those decisions with political, diplomatic or industrial consequences beyond the Leader's immediate responsibility

Capability-based approach

  This approach to acquisition requires that the Service user's need should be expressed in terms of the required enhancement of military capability, without any preconception about the class of equipment which might provide it. In particular this approach precludes the assumption that an existing and obsolete design should be replaced by a modern design of the same class. In former times such assumptions were often tacitly justified by the logic that withdrawal from service of, for example, an obsolete class of submarines tended to leave a multi-dimensional gap in the capabilities of UK forces which was inevitably submarine-shaped, and so could best be filled by a new class of submarines. However that logic has become unreliable in an era characterised by rapidly-advancing technology and by dramatic changes in the threat to the UK and its interests.

  The capability-based approach requires a rigorous and comprehensive definition of the capability enhancement required and a comparative review in the Concept phase of a varied range of alternative equipment concepts. For this review the MoD needs access to expert advice on all of the technologies associated with each concept. This seems incompatible with MoD's decision to reduce its defence research budget substantially over the past decade, just as the Revolution in Military Affairs is driving a transformation in warfare. In some cases the capability-based approach may identify an innovative concept which is significantly more cost effective than that which MoD had originally preferred. In such cases the cost saving would far exceed the cost of the concept studies. However in most cases the capability-based concept studies merely confirm the original preference of the MoD staff responsible, and thus serve only to introduce additional time and cost into the acquisition process (thereby worsening one of the problems Smart Acquisition was supposed to alleviate).

Personal incentives

  Smart Acquisition recommended that MoD's acquisition process would operate better if its personnel could benefit from personal incentives. Incentives (such as ransom, prize money and plunder) were an accepted part of military operations in former times, but these practices have been recognised as damaging to operational efficiency and have therefore been terminated. Incentives remain common in commercial affairs and work best where the advantages from an individual's effort can be identified promptly and unambiguously. However in defence projects which extend over several decades it is difficult to devise an incentive scheme which would not distort the priorities of acquisition personnel towards immediate (and possibly spurious?) achievements which attract reward and away from the longer-term benefit of the project. At worst, incentives might discourage realism in favour of rose-tinted assessments of the project's progress.

  MoD has compounded the likely damage from incentives by adopting an unpopular scheme whereby each year half of a Team receives a bonus while the remainder does not. Under this scheme an official who gives a colleague good advice or assistance and thereby increases the colleague's chance of a bonus correspondingly reduces his own prospects (unless he demands some sort of receipt?). This hardly promotes effective teamwork.

CONCLUSION

  Smart Acquisition was originally presented as a wondrous revelation whereby all of the perceived problems in MoD's organisation and processes would be eliminated, or at least drastically reduced. But it is now increasingly perceived as the start of a long struggle by MoD and its suppliers to attain greater efficiency and to avoid costly errors. Although most of the stream of bad news over the last few years can be blamed on Legacy projects, it is disappointing that these projects do not appear to have obtained much benefit from the Smart reforms. It is equally disappointing that some projects which recently passed Main Gate, and which should have incorporated Smart principles, have already encountered unexpected difficulties just as their predecessors did. It must be expected that in any programme of many high-technology projects a few will proceed less well than expected (and some will go better) but the number of Smart projects which are already in difficulties suggests that the Smart culture changes in government and industry have not yet been accomplished.

  If MoD were to assess the effectiveness of Smart Acquisition in delivering "Faster, Cheaper, Better" defence equipment (and it certainly should make this assessment), it would probably discover that some IPT and support groups have raised their game more effectively than others. Since some MoD officials are today describing their problems in language which is virtually the same as was used in the SDR, it is evident that the transformation which Smart Acquisition hoped to deliver is still incomplete.

Dr David L I Kirkpatrick

Professor of Defence Analysis

April 2004





 
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