Select Committee on Trade and Industry Written Evidence


APPENDIX 18

Memorandum by Washington E&C Ltd

1.  INTRODUCTION

  1.1  Washington Group International (Washington Group) is pleased to make this written submittal to the Trade and Industry Committee in relation to their Inquiry into the progress made by the Nuclear Decommissioning Authority (NDA).

  1.2  With the experience of working as a UK nuclear contractor for the last six years and as one of the leading and most successful US contractors in the US Department of Energy Environmental Management (DOE-EM) complex, Washington Group welcomes the opportunity to contribute to this review, believing it to be both appropriate and timely.

  1.3  With the NDA officially coming into being on the 1 April 2005 and assuming the overall responsibility for managing UK Nuclear Legacy Waste, the UK market will see the most radical change in its structure since the formation of BNFL plc in the mid 1970s.

  1.4  It is our view, therefore, that the UK is at a critical stage in nuclear legacy waste management and the decisions made over the next few months will determine not only how successfully the legacy waste and the associated liabilities will be managed but also will influence the future of nuclear generation as an essential component of UK Energy Policy.

  It is always good practice prior to starting a major new project to conduct a detailed and exhaustive "readiness" review to assess fitness for starting on the project. There is added value when such a review is conducted by a knowledgeable but independent body bringing the benefit of an external perspective to the project team so that they are better prepared to "hit the ground running". A good start enables successful project implementation. Washington Group therefore views the Select Committee Inquiry as a key part of the readiness review process that will enable the NDA and other stakeholders to make the required best possible start in assuming the new responsibilities set out in the Energy Act 2004.

  1.5  Our comments will take into account, from a leading contractor perspective, the evolution of the DOE market learning curve, the associated lessons learned, and their potential applicability to the UK.

2.  DECLARATION OF INTEREST

2.1  Overall Objectives of Washington Group

  2.1.1  As a major contractor to the DOE throughout the evolution of the US market and having operated in the UK for the last 6 years, we believe we have much experience to offer to the UK market in support of the overall objective of safely managing the UK nuclear waste legacy in a cost effective and timely manner. It is our desire, in partnership with major UK companies, to support the UK Government, the NDA and other stakeholders in meeting the Objectives set out in the Energy Act 2004 and to share in this success in a way that rewards our own shareholders.

  2.1.2  We would emphasise, however, the importance of partnerships in our approach both in the US and in the UK. The issues to be managed are diverse and hugely complex and no one company has the wherewithal to bring all the needed solutions, all of the time. In the particular context of the UK, there is a large and technically knowledgeable workforce and there is a capable supply chain comprised of other contractors, both of whom have a part to play in meeting the Objectives. It is very much our vision to work in partnership with these companies, transferring appropriate technologies and skills, and through working arrangements that will effectively address specific issues.

  2.1.3  Further details of the Washington Group of businesses and our experience in the US and the UK nuclear waste markets are provided in Appendix 2 to this submittal.

2.2  UK Operations

  2.2.1  Washington Group International through its heritage companies has been active in the UK for over 50 years. Since 1990 our projects have included power plants, industrial and pharmaceutical facilities. Since 1999 we have been active in the UK nuclear market, initially through a Sellafield Partnering Alliance to support BNFL plc with Project Management and Construction Management services at their Sellafield and Drigg facilities. Over 200 Washington Group UK employees have supported this work from our major office, Washington House, located in Risley near Warrington and from our on-site office at Drigg. We have successfully transferred our "Washington Way" project processes from an initial core of approximately 20 US expatriates. Today only one expatriate remains involved in this transfer process, while the UK staff has expanded the services to Magnox Electric and AWE Aldermaston. We do, however, continue to support the UK operations with US staff on an as needed basis, to selectively bring specific experience to the UK in a cost effective manner.

2.3  Relationship with BNFL plc in the US

  2.3.1  Morrison Knudsen, now Washington Group International, and BNFL, plc jointly purchased Westinghouse Government Services and Government Environmental Services in early 1999 from CBS Corporation. This entity, owned 60-40 by Washington Group and BNFL respectively, has been under the management of Washington Group and has successfully competed in the DOE market, most notably providing the Management and Operations. At the Savannah River Site, the West Valley Demonstration Project and the Waste Isolation Pilot Project (WIPP) between 1999 and today, Washington Group's management of these jointly acquired assets and the performance on major contracts has rewarded BNFL with dividends exceeding $149 million.

  2.3.2  In August 2004, Washington Group acquired BNFL's interest in the 1999 acquisition. Under the terms of the 2004 agreement, Washington Group now controls all the former Westinghouse Government Services businesses. In return, Washington Group will pay BNFL 40% of the profits from the existing contracts of the two businesses, 40% of the profits on future Washington Group contracts at certain DOE sites and 10% of the profits from all other contracts Washington Group holds with the DOE through to 30 September 2012. BNFL will not share in any losses of those businesses if they occur in the future, but it will maintain its portion of the liabilities the businesses incurred prior to this agreement. The dividend potential to BNFL for the 2005-06 period from current Washington Group activities under this agreement exceeds $74 million.

  2.3.3  BNFL had previously established and continues to operate BNFL Inc. as a totally separate and distinct trading operation in the US.

3.  THE UK NUCLEAR LIABILITIES CLEAN UP MARKET

3.1  White Paper—"Managing the Nuclear Legacy—a Strategy for Action; 4 July 2002"

  3.1.1  In the White paper, the Government recognised very clearly the importance of starting an accelerated clean-up programme. The strategy was radical; to establish a separate Government Agency (initially the Liabilities Management Unit (LMU) and now the NDA) to manage the nuclear assets and liabilities of BNFL plc and the UKAEA. Amongst many other issues, this presented the LMU/NDA with a very challenging timetable, the most immediate now being to "hit the ground running" on 1 April 2005

3.2  The Draft Nuclear Sites and Radioactive Substances Bill

  3.2.1  In our comments on the Bill, Washington Group offered our views based on our US and UK experience. Our submittal of 15 September 2003 contained a number of recommendations and we would commend this Committee's attention in particular to the sections 1-4 on:

    —  Implementation.

    —  Maintaining the Balance, Managing the Risk.

    —  Acceleration, Early Site Closure.

    —  Disposition of the Waste.

  For convenience, this submittal is contained in Appendix 1.[65]

3.3  The NDA: Competition and Market Structure

  3.3.1  While the NDA is committed to competition through optimum utilisation of the supply chain, a period of transition from the incumbent structure existing today to a fully competitive free market structure is inevitable. For the NDA to achieve the objectives placed upon it by the Government, it is important that this period should:

    (i)  not be any longer than necessary; and

    (ii)  be structured to enable the commercial supply chain to familiarise itself with the knowledge and understanding of the sites associated with the tier one contractual role so that it is fully able to bring innovative and value adding solutions.

  3.3.2  Competition will drive innovation, accelerated progress and reduce cost and the sooner a truly competitive market is established, the greater the likelihood of NDA achieving their objectives, and hence success. Of necessity the transition will require careful management but to encourage competition, it is particularly important that there is transparency in the role and objectives of the present incumbents. As sites are progressively competed, the obvious advantages that the incumbents currently have should not be a discouragement to other bidders. While partnering with the incumbents may provide a solution in some cases, there are a number of issues that need to be clarified, preferably well in advance of the first Invitation to Tender. Among others, we would recommend early consideration being given to:

    —  the principles relating to access to information;

    —  transfer of staff to new undertakings, including redundancy and pensions;

    —  responsibilities of the Tier 1 contractor;

    —  the bid and selection process; and

    —  the timetable for competing sites.

3.4  The Golden Triangle

  3.4.1  Security, Safety and Environmental compliance remains of course paramount and in this regard the active co-operation of the Regulators, the NDA and licensees in the "golden triangle" is essential. All the objectives of the three component parties must be aligned and all be involved in agreeing site-specific targets and objectives. Each party, however, has different responsibilities in terms of outcomes and it will be necessary to be absolutely clear which party has the determining voice on particular issues.

  It is also important that other stakeholders are fully involved and consulted where appropriate in the process without clouding the primary responsibilities of the three parties to the triangle.

3.5  Shareholder Executive

  3.5.1  It is important that the role of the Shareholder Executive should continue in harmony with that of the NDA.

3.6  Other stakeholder interests

  3.6.1  The NDA's commitment to openness and transparency is key to generating public confidence in the process of waste management and clean up, perhaps also a necessary prerequisite in preparing the ground for new nuclear generation. The active consultation and appropriate involvement of local authorities and communities at each site is essential and all the parties in the "golden triangle" have key roles to play.

  3.6.2  It is very important therefore that the NDA should enjoy the full support of all associated Government departments in their pursuit of a safe, accelerated and cost effective management of nuclear waste. Not only must there be adequate funding available to support the programme but consideration should also be given to active support for investment in new technologies that are inline with the Objectives. (see also Para 4.8)

4.  OBSERVATIONS ON THE PROGRESS TO DATE OF THE LMU/NDA

4.1  Life Cycle Base Lines and Near Term Work Plans

  4.1.1  The development of the initial Life Cycle Base Lines and the Near Term Work Plans for each facility has provided for the first time the opportunity to assess the potential for a co-ordinated UK approach to liabilities cleanup. Improvements in the quality and completeness of these early revisions will lead to opportunities for enhanced site cleanup performance based upon innovation and cost critical path analysis. Nevertheless, the UK has now a database on which to take key national decisions on waste processing, transportation and disposal and we believe the NDA is to be commended on the progress made.

4.2  NDA Organisation

  4.2.1  The leadership team of the NDA are to be congratulated on the significant progress made in their initial period of organisational development. Open and candid communications about process and policies have been their hallmark. They have shown an openness to meet and listen to the contracting community from the UK and internationally which bodes well for future co-operation. Washington Group have been pleased to participate in a visit by the NDA leadership to key DOE sites in the US. We recognise that establishing such a new and important organisation is in itself a major undertaking and remain committed to supporting the NDA as it builds the necessary resources and capabilities.

4.3  The Importance of Competition

  4.3.1  The value that competition from appropriately qualified companies can bring to meeting the Objectives is fully recognised in the Energy Act and by the NDA. The reverse is also true; without effective competition and hence a closed market, innovation will be constrained and progress limited. While there are still many issues to be resolved with respect to the transitioning market structure, notably how competition is to be encouraged without compromising safety and while enhancing the UK skill base, we fully endorse the objective of creating an open and competitive market among fully qualified companies. We also believe that the NDA leadership fully appreciate the importance of creating financially rewarding opportunities as an incentive for innovation.

4.4  Developing the UK skill base

  4.4.1  Our experience of work operating in the UK marketplace to date makes us confident that the UK workforce will benefit from the opportunities created by the formation of the NDA. More directed effort toward cleanup activities would generate continued and diverse work opportunities and thereby support the future development of the UK nuclear industry. For example, the potential to change the current Magnox strategy of Care and Maintenance to immediate decommissioning will significantly enlarge the near-term requirements for skilled resources.

  4.4.2  Washington Group also see close parallels to the socio-economic opportunities generated from our US DOE site decommissioning activities:

    —  Retention of experienced members of the nuclear industry by retraining operations personnel for decommissioning activities.

    —  Creating manufacturing facilities to support nuclear waste packaging.

    —  Creating new companies to serve multiple local industries from existing site focused resources.

    —  The possibility of creating an international consulting spin-off from resources previously focused on single site activities. (Washington Safety Management Solutions is a $100 million example from US experience).

    —  The introduction of new technologies and work methods.

  4.4.3 These potentials plus the potential for a new nuclear build program are exciting.

4.5  Contract Structures and Margins

  4.5.1  Washington Group believe that the significant improvement in cleanup performance in the US DOE-EM complex coincided with the clearly stated objective of site closure (cf on-going operations) and the use of incentive contracts, focused on results rather than programmatic compliance. Contractors were given significant rewards for delivering cleanup at below cost targets and on early completion. Delivery below the cost target allowed the contractor to share in the under-run savings with the Government. Completing cleanup early enabled the US DOE to save on the overhead and indirect costs associated with a longer duration contract and enabled other work programmes to be initiated and completed early. This type of motivation results in contractor innovation and performance that generates major reduction in site cleanup costs for the Government. We recommend this incentivised contract model to the NDA.

4.6  Integrated Safety Management

  4.6.1  Washington Group commend the requirement for a site by site Integrated Safety Management System (ISMS) as part of the site draft contract Heads of Terms. Washington Group believes that outstanding safety goes hand in hand with great project performance. ISMS is the project management tool for assuring that safety is integrated at all levels and is a major consideration in all critical decisions. The US DOE requires the stringent implementation of ISMS and the result is a complex-wide safety record that is six times better than general US industrial worker safety statistics.

4.7  New Technologies

  4.7.1  While the recommendations of CoRWM are eagerly awaited, the imperative for the UK to have an integrated waste management plan is clear. Of particular importance, is the rapid selection and deployment of proven and applicable waste minimisation, encapsulation and storage technologies. We believe that the NDA, with support from other Government agencies should actively encourage the investment in new technologies where this is clearly in line with the overall objectives. While these technologies are of necessity sophisticated and require careful selection and application, many are already well developed and do not require extensive investment in R&D. What will be required, especially to support commercial investment, is a willingness to entertain medium- to long-term performance-based contracts, examples of which already exist in other UK markets.

4.8  The Position of BNFL plc and UKAEA

  4.8.1  The changes envisaged pose major threats as well as opportunities to the present incumbents. However, overall their response has been encouraging. Both have publicly recognised their new roles as "contractors", have undertaken significant reorganisation, declared the need to form alliances and are taking appropriate lessons from US experience.

  4.8.2  It should be recognised that the uncertainty about the Government's plans for the incumbent organisations and the potential impact on the NDA plans, fuelled by continuing media speculation, are causing concern within the supply chain.

5.  CLOSING REMARKS

  5.1  Washington Group congratulates the Liability Management Unit/Nuclear Decommissioning Authority on their progress toward an open and competitive marketplace. Their openness, candour and interest in building upon the Lessons Learned from international experience is encouraging. We are pleased that the NDA are acutely aware of the importance of developing a "level playing field" where with the right incentives, the commercial imperatives of private firms will produce a safer, faster and more cost effective cleanup of current nuclear liabilities. Under the leadership of the NDA the socio-economic opportunities for the local communities and the UK nuclear community should be significantly enhanced. The introduction of competition will provide new and much needed stimulus to the development of new decommissioning skills. The development of new infrastructure projects for waste processing and disposal will enhance the future career prospects for nuclear trained resources. Washington Group is committed to fully supporting the NDA and their continued progress in the critical 2005-06 period ahead.

  5.2  Washington Group welcomes the opportunity to contribute to this inquiry and would thank the Committee for their consideration of this submittal.





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