Select Committee on Welsh Affairs Minutes of Evidence


Annex 1

BACKGROUND INFORMATION ON CORUS

MARKETS SUPPLIED BY CORUS

Estimated share of turnover

  Construction  30%

  Automotive  16%

  Packaging  15%

  Mechanical Engineering  14%

  Electrical Engineering    4%

  Metal Goods  13%

  Oil & Gas    2%

  Other    6%

  Corus has approximately 50% of the UK steel market and c. 11% of the European (incl UK) steel market.

Turnover

  Corus does not report individual Business Unit turnover.

  Total turnover for H1 2003: £4.023 billion (cf H1 2002: £3.576 billion).

  Strip Products turnover represented 47% of total Group turnover (H1 2003)

Turnover by region—H1 2003

  UK  27%

  Rest of Europe  53%

  North America  10%

  Rest of World  10%

Manufacturing operations

    —  Corus produced around 17 million tonnes of crude steel in 2002, which represented c. 10% of total EU production and positioned the company as the world's seventh largest steel producer. (NB Blast Furnace 5 at Port Talbot was rebuilt during 2002 and commissioned in January 2003. During this time Corus Strip Products UK imported steel slab to make up the shortfall arising from the blast furnace outage).

    —  Corus produces steel by the basic oxygen steelmaking method at four major steelworks, located in the UK at Port Talbot, Teesside and Scunthorpe and in the Netherlands at IJmuiden. Steel is also produced by the electric arc furnace method in the USA at Tuscaloosa and in the UK at Rotherham and Stocksbridge.

    —  The principal raw materials in the carbon and engineering steelmaking process are iron ore and coal, purchased on international markets, and steel scrap. In 2002, Corus imported c 22mt of iron ore and 10mt of coal, all through the four deep-water terminals servicing its integrated steelworks. Iron ore is imported principally from Australia, South America, Canada and South Africa. Coal, for conversion into coke and direct injection into blast furnaces is imported predominantly from Australia, Canada and the USA,

Corus Strip Products Division

  The Strip Products Division is currently headed by Stuart Pettifor, Chief Operating Officer, and comprises the following Business Units;

  1.  Corus Strip Products IJmuiden—producing hot rolled steel strip, cold rolled and metallic coated steel. Markets include automotive, transport, construction, shipbuilding, freight containers, general engineering, and consumer electronics.

  2.  Corus Strip Products UK—producing hot rolled steel strip, cold rolled and metallic coated steel. Markets include automotive, transport, construction, shipbuilding, freight containers, speciality packaging, refrigerators, fluorescent louvres, and office furniture.

  3.  Corus Packaging Plus—producing light gauge coated steel for packaging and non-packaging applications. Markets include food and beverage cans, aerosols, household and industrial containers, speciality packaging.

  4.  Corus Tubes—producing steel tubes, hollow sections, OCTG, linepipe and pipelines project management. Main markets are construction, heating and ventilation, engineering, energy and automotive.

  5.  Corus Colors—producing organic coated steels for the construction and consumer products markets.

Corus and Health and Safety

  The health, safety and well-being of employees, contractors, visitors and neighbouring communities are the utmost priority for the company. A positive health and safety culture, which does not tolerate any unsafe behaviour, is encouraged. Whilst significant improvements have been made over the past two years, Corus aims to continuously improve safety performance and to ensure safe operating practices.

Corus and the Environment

    —  Corus is committed to environmental care and protection by minimising the impact of its operations and products through the adoption of sustainable practices and through continuous improvement in environmental performance and control.

    —  In addition, Corus is focused on the full life cycle of its products from ore to processing, through to use and recycling. This enables stronger, lighter products to be produced, which minimise raw material usage and consume less energy.

    —  Corus makes contributions to environmental bodies under the UK landfill tax credit scheme, which supports community causes.

Corus People

    —  Corus is proud of its international workforce and recognises the contribution made by its people.

    —  Corus employees are highly valued and much emphasis is placed on training and development. In 2002 the total training investment was c £50 million. In this way Corus ensures its workforce is highly skilled and capable of delivering world-class performance.

    —  At the end of June 2003 there were 50,400 employees in Corus, (25,100 in the UK and 11,600 in The Netherlands).

Research and Development

    —  As well as maintaining R & D focus in areas such as process control and environmental protection, particular attention is given to engaging with customers at the concept of design, in order to ensure that the best product is specified for application, using the most cost effective process technology.

    —  Corus continually strengthens its collaborative research with its customers and their customers, and with suppliers of other materials, as well as with specialised research institutes.

    —  During 2003 Corus Strip Products UK embarked on a major and long-term product and service development programme, aimed at establishing the Business as the leader in these areas. Together with these improvements, Corus continues to focus on differentiating product and service through an innovative and collaborative approach.

Innovation

  Breaking ground in the field of innovation and collaborating with customers to develop new products and technologies is a field of proven expertise for Corus. New product development programmes are targeted to anticipate the changing needs of today's environment. New developments include:

      1.  Assure—pre-finished metals with Microban antibacterial protection for controlled environments (Corus Colors).

      2.  Surefast—fast-track modular construction system for high security buildings using Bi-steel (steel and concrete composite panel developed by Corus).

      3.  Neotec—a lead-free metallic coated steel designed to help vehicle manufacturers develop emission-free fuel tanks.

      4.  Templite—aluminium-magnesium alloy with higher strength and better corrosion properties compared to existing alternative.

      5.  Redeem—lightweight, compact radiation detection system to counter dirty bombs.

      6.  Protact—polymer coated material for food and beverage cans.

  Demonstrating its solutions mindset, Corus proactively seeks to solve challenges presented by changing market requirements. For example, in response to the affordable housing issues—Corus recently launched a new business—Living Solutions—based at the Corus Colors operation in Shotton, North Wales. The business provides modular housing systems for health, education and hotel sectors.

  In response to the challenge to provide alternative energy solutions, Corus has partnered Amec, a leading international engineering company, to develop wind farms on Corus sites.

Recent Projects Include:

    —  Structural steel for Wembley Stadium and World Trade Centre replacement, NY.

    —  Kalzip cladding and roof system for the new Grand Theatre, Beijing.

    —  Track replacement on the London Underground system.

    —  Modular platform development / extension at London St. Pancras

    —  Supply of body panels for London Black Cabs.

    —  Steel for Singapore Mass Rapid Transit System.

    —  Steel for new Millennium Centre, and Millennium Stadium, Cardiff.


 
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Prepared 24 February 2005