Select Committee on Public Accounts Minutes of Evidence


Examination of Witnesses (Questions 20-39)

MINISTRY OF DEFENCE

1 FEBRUARY 2006

  Q20  Mr Curry: I understand the logic. That was because the French decided to replace a carrier, not to go nuclear but to go with a conventional carrier. So far as I am aware one of their old carriers is currently stuck in the Suez Canal or trying to make its mind up about which way to go out of it. My interest is how you fix the entry cost, as it were, to this. It is innovative, I think it is very sensible. I am then going to ask you, does this arise from very specific one-off circumstances or are there projects in which you think this might be a way forward to getting round the dilemma of a normal multinational arrangement?

  Sir Peter Spencer: Certainly it is not the first time it has happened because it happened in the reverse way when the UK bought into the missile project for the major weapons system fitted into the Type 45 Destroyer and we judged with France and Italy, who had funded the early stages of development of their version of the system, what they had spent on the bit which would be common to the UK and we agreed to pay a percentage of that and agreed the way in which those payments would be made. We have adopted the same logic on this occasion and we have indicated to the French the amount of money which we have spent which would be relevant to what is called the common baseline design because the ships will not be exactly the same for obvious reasons, they are flying different aircraft. We had an interesting and amicable, but fairly tough commercial negotiation on the value which we put on what we had produced and what we thought was an appropriate contribution from France. They had to look at their own business case to make sure it satisfied the test in France that this did represent a value for money proposition for them compared with a national programme. Fortunately for both sides we have converged. What was very important was that we had in place arrangements which then did not inadvertently cause us to make slower progress through the next phase and we have put in place arrangements which the French are content with. At the end of the demonstration phase we will take a look and see to what extent there are further economies. The fundamental principle here is that those economies need to be jointly proposed by industry because the lessons we have learned from a lot of the earlier collaborative programmes is that if governments get together, fudge issues and then try and force industry to sort it out, the project often ends in tears. We do have examples, such as the Storm Shadow in UK industry and SCALP missile in the French industry where UK and French industry got together and said we can meet your separate proposals with some technology which is common and we will then make it bespoke for your separate purposes and then gainshare the benefits of that. If we incentivise industry, as we shall, to gainshare the benefits then we will get sensible proposals because they will put forward something that they know is going to work and they will share the benefit of it.

  Q21  Mr Curry: What we have had up to now is an arrangement which covers a project up to a certain point but perhaps some more genuinely joint development work might then take place later under the sort of scenario you just outlined.

  Sir Peter Spencer: Absolutely. If, for example, we decided to buy the same main engines then although it might not look as if buying three sets as opposed to two sets represents huge economies of scale, there will be some economies of scale, but there are always quite a lot of non-recurring costs in setting up production lines which will then be shared.

  Q22  Mr Curry: On the agreement as it is at the moment, what will the total saving be, as it were, to British expenditure because of French participation? How much will we not have to spend, as it were, because the French are spending?

  Sir Peter Spencer: At the moment the net cost to the UK Exchequer will be at least the £55 million which France are going to pay regardless of whether or not we go into manufacture, together with one-third of the demonstration costs for the common baseline design, which will probably be in the order of another £40 million. Should the French go ahead they will then pay a further amount. The intention, recognising industry's contribution to this, is to make some of that available to recycle through the project to incentivise greater levels of joint procurement so we get even higher net savings.

  Q23  Mr Curry: That brings me to my next question. I understand that the Chancellor's billets-doux about the Spending Review which is now being embarked upon have been popping through letterboxes quite recently. How much of this is the Chancellor going to take, as it were, and how much does he think you might get rewarded for good thinking on this? How is this reflected in your baselines?

  Mr Jeffrey: This is catered for in the existing baselines but clearly the next Spending Review will cover a period towards the end of the decade. The position we have reached in Government generally, as you will know, is that it was decided not to have a Spending Review this year but instead to spend this year looking across Government at a set of wider issues, looking at areas that could be examined to see if there is any serious scope for savings and then moving on to a conventional Spending Review covering everything next year. It would be unwise of me to speculate on the outcome of that, but clearly some of the issues that we are discussing here—

  Q24  Mr Curry: The French cheque arrives this year, does it? The French cheque goes in the Barclays account this year, does it?

  Sir Peter Spencer: We will get one payment this financial year and one payment the next financial year.

  Q25  Mr Curry: So it falls within the scope of the existing financial framework?

  Sir Peter Spencer: It does, yes.

  Q26  Mr Curry: Talking of engines, on the joint strike fighter there is quite a lot in the papers about the alleged debate with the United States as to whether or not they should commission two engines or a single engine. How important is it to the UK that Rolls-Royce should have part of this action?

  Mr Jeffrey: We certainly think it is important and we have been saying so to the United States' Government, largely on the basis that clearly UK industry is involved in the second engine but also that to have an alternative is always a more comfortable position than to only have one. This is an issue that the US Government still has very much in its sights and we will be keeping closely in touch with them.

  Q27  Mr Curry: What would be the consequences if they took a decision which was an adverse decision as far as we were concerned?

  Mr Jeffrey: The immediate consequence would be that it would be necessary to pursue the programme on the basis of the other engine that is currently being considered. I do not know whether you would like to add to that, Sir Peter.

  Sir Peter Spencer: So far as the cost to the Ministry of Defence in initial acquisition, as we do not yet know what the cost of one engine versus the other might be. It would be too early to give you an exact figure. In a big market and with the sort of competition which could be mounted we would obviously hope to get some benefits. We would expect to get some benefits, from a competitive arrangement, but it would do nothing to stop us achieving the capability that we need. We would need to examine the impact on the prices which are charged in the light of better knowledge nearer the time when we make that production decision.

  Q28  Mr Curry: The decision on the engines will not influence the number of aircraft we expect to take, will it?

  Sir Peter Spencer: I have no reason to suppose that it would because I have no reason to suppose that the cost differentials would be so great in a non-competitive environment and a competitive environment, but I cannot give you an absolute assurance of that in the absence of any data.

  Mr Jeffrey: Be in no doubt that we would prefer to see a second engine and the US Government is aware of that.

  Q29  Sarah McCarthy-Fry: I would like to go back to the point that the Chairman made right at the start about decreasing costs being primarily due to reductions in numbers or capability of equipment. I would like to ask Lt General Fulton, do you think it is reasonable to bring projects back on track by reducing capability?

  Lt General Sir Robert Fulton: I think it is entirely reasonable. That is what we ought to be doing and, indeed, it is what we have been recommended to do by this Committee in the past. There is a process of working out in the first instance what it is that we think we would like to have and then the Assessment Phase is responsible for working out what the cost and time implications of that are. What we are seeing here is that process working out in practice. Clearly we cannot have everything in terms of numbers and in terms of quality of equipment that we would like in an ideal world, everything is a balance. I think this reflects exactly the process we ought to be going through.

  Q30  Sarah McCarthy-Fry: Looking at the Defence Industrial Strategy with our new mature, grown-up partnership with industry, do you think it would be fairer to more adequately define our requirements rather than saying "This is the Rolls-Royce" and bidding for it to actually say, "This is what we think we need and can do within cost"?

  Lt General Sir Robert Fulton: The question was asked earlier about metrics of performance. One of the ways in which we have taken that forward in the capability area is to define for each project as it comes forward to Main Gate a threshold level of capability and an objective level of capability, the threshold being, as the name implies, below which it would not be worth buying the equipment if it could not do a certain number of things, but clearly some areas into which we would like it to go. That is how we now define the trade space so that as the project goes forward the directors of equipment capability and the project team leaders understand where the envelope sits for their cost, time and performance trades. That is what we share with industry. As the requirements are exposed to industry, very often that fruitful relationship with industry that you have described leads to a process whereby industry can identify things that they could put into the programme, and the precision-guided bomb is a very good example of that where we had a requirement for it to be targeted by a laser designator and industry came back and said, "Actually, the one that we have already has a laser seeker head in it. It would cost us more to take it out so, therefore, why don't you have the laser literally free of charge". The engagement of industry allows us to understand not only where we need to make greater provision either in cost or time but also where we can get more for our money. This is all part of the process.

  Q31  Sarah McCarthy-Fry: It sounds as if what you are saying is that you do not say, "This is the outcome I want to achieve, what can you make me that will do it", but you go to them with a specific requirement.

  Lt General Sir Robert Fulton: The point of the concept phase of the so-called CADMID cycle is to identify what the end user, the front line command, would like it to do and how it would fit into the plans. That then sets an agenda for the Assessment Phase and the industrial companies that are conducting the Assessment Phase understand the envelope within which they are working. That then goes forward in most cases, but not all, to a competition for the Demonstration and Manufacture Phase which has by then refined some fairly broad statements, some fairly high level statements, some fairly aspirational statements, into some hard criteria against which, firstly, they are going to compete and then against which they are going to manufacture.

  Mr Jeffrey: I think the crucial thing is in the Assessment Phase there should be intelligent discussion involving the procurement people, the military customer and the supplier in the spirit of openness that you mentioned earlier so that sensible judgments are made about where there should be any give in capability. It should not just be a question of lopping off bits of capability. The NAO Report in the case studies gives some good examples of where that has been done quite well.

  Q32  Sarah McCarthy-Fry: I will come back to that. We have been talking so far about projects that have yet to get through Main Gate. Can we talk about projects that are actually here. We have got 19 out of the 20 top projects that are still £2.7 billion or 10% over budget. Do you anticipate that you are going to have to make further significant cuts in capability to get back on budget?

  Lt General Sir Robert Fulton: The Report identifies those projects which are over the original budget and also identifies the measures that we have taken, in some cases in those projects themselves and in other cases in other projects, in order to live within it. That is not done arbitrarily but in all cases it has been done on the basis of an assessment of what capability we are going to need in the sort of timescale that we are talking about here. For example, in some cases there are reductions in torpedoes because not only do we have fewer ships, helicopters and planes in the timescale we are talking about but also we perceive that in comparison to other threats the submarine threat will have reduced and it is more important to use the money that we were going to allocate to the anti-submarine threat to another emerging threat. It is a case, not just within this population of projects but across the whole of the equipment plan, of understanding which aspects of our capabilities should be on the increase and which we can afford to take and which we can afford to do with less of.

  Q33  Sarah McCarthy-Fry: I was not quite clear from reading the Report, on the plans you have put in place now you expect to bring all of your projects in on cost, do you?

  Lt General Sir Robert Fulton: Both in terms of this project population and in terms of the equipment programme as a whole I would certainly hope to bring the programmes in on cost because any change in one area means that we have to take something out of the project somewhere else in order to live within our means. I would prefer to be able to do that change as a result of just a capability assessment but as we have discussed, and as the Report makes clear, all of these are a balance of cost and time. It might also be it is not just that a particular project is going over in cost but it might be going over in terms of time and then we would have to understand what that would mean in capability terms and also in payment profile terms because clearly we pay for these when we get them. This is a constant juggling act between these three components. I do not expect ever to get to complete stability, so I expect that this will be a continuous process. Anyway, the world around us is changing all the time and, therefore, we have to respond to that.

  Q34  Sarah McCarthy-Fry: Can I ask Mr Jeffrey, we do seem to have made some progress this year on reducing costs, do you anticipate that graph will be going down in future years?

  Mr Jeffrey: I think there is still some time in this year to go so we cannot be absolutely certain of that. One thing I was going to say in response to an earlier question, if I understood it correctly, was we certainly do not expect to get to the point where the total estimated cost of the 20 top projects is what it was originally estimated to be. These 20 include some of the great disasters of the past where costs have escalated substantially. What we are very keen to do is to hold the position we have achieved and not see, unless it is absolutely inescapable, any further increase in the cost of these projects.

  Q35  Sarah McCarthy-Fry: If we go to paragraph 2.19 on page 23, it talks about the early engagement of British industry within the Assessment Phase and some experimental approaches that were done in MARS and in Watchkeeper and IFPA. Were the early results that have come back from that fed into the DIS and informed you that might that be the way forward? Have you got quantifiable evidence on these programmes?

  Mr Jeffrey: What did strike me reading this Report, and preparing myself for this hearing, was that one or two of these—Watchkeeper in particular—are very good examples of what I was saying earlier about the intelligent use of the Assessment Phase. It reflects the spirit of the Defence Industrial Strategy but whether it fed directly into it, Sir Peter may want to say something.

  Sir Peter Spencer: It did feed straight into it. One of the Smart Acquisition principles was that should have a more intelligent engagement with industry and, as we recognised three years ago when we did a stock take of the implementation of those principles, there was a problem with compliance and take-up. This has been very much reinforced by these worked examples where we can see the benefit of a more sensible engagement with industry and that is very much one of the principles of the Defence Industrial Strategy and it does not make it an easy relationship. Tough love is probably the best way of describing it in terms of the fact that you have got that close engagement with industry, which does not necessarily mean in any way that it is going to be something easy for both sides to work at. The trust comes from openness and success builds upon success and we have certainly now got a core of people inside the military customer community and inside the team leader community who are the evangelists of this approach. We have "Learning From Experience" sessions at my headquarters so that people can come and hear how those successes were achieved and industry comes in as well.

  Q36  Sarah McCarthy-Fry: Would you say that the ability of industry to work with your procurement process should in the future be part of the evaluation process as to whether that particular contract ever should—

  Sir Peter Spencer: Yes, it will. If you look at the worked example of Watchkeeper, we started out competitively. When we had enough evidence to demonstrate that we knew who the winner was, we deselected the rest of the field in return for locking in the supplier with the terms and conditions and basic price models and then worked together to understand the proposal much better. One of the problems we have had in the past with competitions was that it was all done a bit at arms' length so you chose the result of the competition on the basis of the information that you had but then when you started to test it in greater detail which you needed to produce a detailed negotiated contract you tended to unearth problems and that did not help. Now, we delay the Main Gate capital investment decision until we have matured the commercial understandings as well and that means closer engagement with industry.

  Q37  Mr Mitchell: I am a newcomer to this so I know what the average Guardian reader knows, which is nothing, about the whole subject but I think dealing with major projects there is a long history of overruns and ex-projects which turned out to be fantastically expensive which we never should have done. I wonder what the main problem is? Have you have got a uniquely incompetent set of contractors who cannot supply to price and to contract or a uniquely inadequate supervisory process on the part of the Ministry of Defence who cannot see things coming in on time and their orders can be delivered.

  Mr Jeffrey: I think the main problem in the past, if you look at the history of some of the big projects that are still in this list of projects, like Nimrod and Astute, was that bids were made to accomplish projects which turned out to be unrealistic and assumptions were made about how much risk could in practice be transferred from Government to supplier which did not turn out to be realistic either. My reading of it is that all the efforts over recent years, Smart Acquisition, the changes that have taken place under Peter Spencer's leadership, are intended to build better processes so we do not pretend that we can transfer risk when we cannot, so that we do assess the viability of projects extremely carefully and not commit ourselves until we are pretty confident about cost and timescale. It is a gradual process. I am very keen, as I said at the beginning, in my time to advance that and to get to the point where we are producing results that this Committee will be satisfied with.

  Q38  Mr Mitchell: That is a nice straightforward answer. Is there a problem in the sense that there are so few suppliers in this area you are pretty well at their mercy?

  Mr Jeffrey: I do not think it is quite that. The only thing I should have mentioned in response to your first question was that a lot of this, in my view, is about the people we employ. I have visited the DPA once and I think we have well-motivated staff who are doing their best but we do need to look, and are looking, at how we train them and the skills they have and the way we apply them. I do not think it is shortcomings in the industry, although there may well have been in the past. Industry is changing rapidly.

  Q39  Mr Mitchell: There is only a limited number of suppliers, are there not? You are pretty well dependent on them?

  Mr Jeffrey: Nonetheless there is a measure of competition and there is also a growing habit of constructive collaboration, if I can put it that way, through alliances with a number of partners in the industry. I do not know if Peter would like to add to that but clearly it is the core question.

  Sir Peter Spencer: We publicly recognised that a whole list of issues had not been properly addressed both in industry and inside the Ministry of Defence. We have been working hard on making the improvements which are necessary in both places and it has been recognised in the NAO report that we are moving in the right direction. The frustrating thing is that five of the projects which are on the current list of 20 will still be on that list of 20 in five years' time because of the way they are selected. Unlike a company which with a really bad piece of business can do a write-off, get it off the books, take its medicine from the shareholders and then move on, we continue with this toxic legacy for some years and part of the challenge is how we try retrospectively to deal with the problems which needed to have been sorted out ab initio. When I make that statement it sounds like an excuse but it is not. It is a reality and some of the best people that we have got slug it out trying to retrospectively deal with these projects for which we just wish we had not signed the contracts on that basis. We are constrained by the art of the possible under contract law. Sometimes we look at cancellation options and we find that in return for the privilege of killing the project off we would pay exactly the same amount of money to have nothing. Then the General says, "Oi, where is my military capability?", so you then have to factor in the cost of doing something else. It is going to be a long haul. We are going to have to demonstrate to this Committee, to ourselves and to others that we are genuinely moving in the right direction. Part of the frustration is if you look at Javelin which comes up as a really good little project—and by the way achieved its in-service date in July, four months earlier than predicted last year—it makes one glorious appearance in this Report and then disappears. Meanwhile, Astute, Nimrod, Typhoon, Type 45 and some of the other old lags go stumbling on. I am not here to tell you my hard luck story but I am here to try and put this into a context to establish realistic expectations of when the bottom line is actually going to change which is why we are interested in measuring year-on-year changes.[1]





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