Select Committee on Defence Written Evidence


Memorandum from BAE Systems plc

INTRODUCTION

  BAE Systems is the premier transatlantic defence and aerospace company delivering a full range of products and services for air, land and naval forces, as well as advanced electronics, information technology solutions and customer support services. With 86,000 employees worldwide, BAE Systems' sales exceeded £15.4 billion in 2005.

  BAE Systems Land Systems, created following the acquisition of Alvis Vickers Ltd (AVL), is part of the Land & Armaments Group within BAE Systems and has some 3,900 employees across three business streams: Land Systems UK, Land Systems South Africa, and Land Systems Munitions.

  Land Systems UK designs, develops, manufactures and markets military weapon and vehicle systems. The company's primary products are indirect fire systems, direct fire systems, armoured engineer vehicles, tracked and wheeled military vehicles, military bridging, and logistic support. The head office is in Farnborough, with sites in Newcastle-upon-Tyne, Barrow-in-Furness, Hattiesburg (USA), Leeds, Leicester, Ridsdale, Telford and Wolverhampton.

  Land Systems UK products include Challenger 2, CRARRV, Warrior, CVRT, FV430, Panther, TITAN, TROJAN, M777, TERRIER, Panther, bridging systems, Tactica, and 105mm Light Gun, with through life support services.

EARLY PHASES OF FRES

  The FRES concept emerged during 2001 with small scale studies. BAE Systems responded with three inputs: one from each TRACER/FSCS consortium (LANCER & SIKA) and one from BAE Systems Future Systems. Alvis (including Hagglunds) and Vickers (as separate companies in 2001) also submitted bids based on new and existing products.

  In July 2002, at the request of the FRES IPT Leader in DPA, BAE Systems formed a relationship with Alvis, whereby Alvis would contribute the AFV domain knowledge and skills and BAE Systems would manage the System Engineering. A non-competitive contract was let to Alvis in September 2002. The purpose of the contract was to determine plans for the Assessment Phase of a FRES programme with a target ISD of 2009. The industry team comprised 60 people and delivered several studies to MoD. GD (UK) joined the team in March 2003 specifically to help with the Bowman interface.

  The contract was terminated in July 2003 by the DPA after the Procurement Strategy for a non competitive approach was not approved by the Investment Approvals Board.

ESTABLISHMENT OF THE SYSTEMS HOUSE

  In August 2004, Atkins was confirmed as the chosen Systems House to lead a two year initial Assessment Phase (iAP), with the following broad aims:

    —    To further define the FRES capability required within the developing medium-force and network-enabled operational concepts and thus develop a series of affordable options for meeting the FRES requirement.

    —    To develop optimum procurement and support strategies for future phases in order to present a robust case at Main Gate.

    —    To manage technology and supplier risk to acceptable levels.

  Atkins was also tasked to let competitive Technology Demonstrator Programme contracts to industry as part of a FRES Integrated Technology Acquisition Plan (ITAP).

  BAE Systems established a dedicated FRES team in September 2004 to coordinate FRES activities across all interested BAE Systems Business Units.

  In the same period the company strengthened its capability to deliver land systems solutions. First, by the acquisition of Alvis Vickers (by this time Alvis had acquired Vickers) in August 2004. This acquisition had the effect of strengthening its position for taking a leading role on the FRES programme. Second, by the acquisition of United Defence Industries (UDI) in June 2005. The integration of these companies with BAE Systems' existing land sector activities created one of the world's leading providers of design, manufacturing and support for land and armament systems.

TECHNOLOGY DEMONSTRATOR PROGRAMMES

  In December 2004, ITTs were issued for a range of FRES Technology Demonstrator Programmes (TDPs) which were intended to inform the FRES requirements documentation.

  BAE Systems bid for and won:

    (a)  Chassis Concept TDP—The ITT requested a proposal for up to two demonstrator vehicles to undertake mobility trials. At the DPA's request BAE Systems put in separate bids for Tracked and Wheeled Concepts. After a number of iterations, BAE Systems was contracted in December 2005 with the aim of evaluating the ability of the Swedish SEP vehicle electric drive system (designed for 17-22 tonne vehicle weight) to deal with vehicle weights up to 25-28 tonne. Phase 2 is under contractual negotiation and is forecast to complete in 2008.

    (b)  Gap Crossing TDP—The aim of this TDP is to evaluate gap crossing in three phases:

    —  The derivation of gap crossing design requirements;

    —  Generation of design concepts against the requirements; and

    —  More detailed design of the solutions encompassing both alloy and composite materials.

    BAE Systems Land Systems was contracted in December 2005 and has completed Phase 1 of the TDP; Phase 2 is in train and will complete in October 2007.

    (c)  Electronic Architecture TDP—The aim of this TDP is to define a candidate Electronic Architecture for FRES and to carry out demonstrations to mature the Readiness Levels of the Architecture. BAE Systems chose to team with Thales in bidding for the EA TDP. The Thales team which won one of the two EA TDPs comprises Thales, BAE Systems Insyte and QinetiQ. The TDP will inform FRES electronic architecture requirements by design and demonstration of technology including; Vetronics, Power Management, CBM(Land) Command and Control, On-platform Command and Control, Integrated Image Handling (IIH), Local Situational Awareness, End-to-End Health and Usage Monitoring System (HUMS) and requirements for a System Integration Lab.

  The TDP was contracted September 2005 and is currently exercising an example electronic architecture at BAE Systems' System Integration Facility in Leicester. The team is preparing to embody the architecture in an electric drive vehicle for testing. The TDP will conclude in March 2007.

  BAE Systems bid for but did not win:

    (a)  Electric Armour TDP—BAE Systems Land Systems failed to win this against an Insys bid (teamed with SAIC and QinetiQ). The aim of this TDP was to evaluate the development and integration issues of electric armour onto AFVs.

    (b)  Integrated Survivability TDP—After evaluation of the ITT for this TDP, BAE Systems decided to support QinetiQ's bid since the scope was predominantly modelling. This TDP was won by Thales against competition from QinetiQ and Insys.

DEFENCE INDUSTRIAL STRATEGY STATEMENTS ON FRES

  The Defence Industrial Strategy (DIS) was published on 15 December 2005. Amongst the key aims of DIS was to provide greater transparency to the UK's future defence requirements and, for the first time, to set out those industrial capabilities for which the UK needs to maintain appropriate sovereignty. Significantly, it seeks to achieve the through-life management of Armoured Fighting Vehicles (AFV). Chapter B3 on Armoured Vehicles includes the following statements about FRES:

    "The most likely solution (for FRES) will be a team in which national and international companies co-operate to deliver the FRES platforms, including the required sub-systems, led by a systems integrator with the highest level of systems engineering, skills, resources and capabilities based in the UK."

    "We expect to see a significant evolution of BAE Systems Land Systems both to deliver AFV availability and upgrades through life, and to bring advanced land systems' technologies, skills and processes into the UK. If successful in their evolution, BAE Systems will be well placed for the forthcoming FRES programme"

  The AFV Partnering Agreement was signed on the same day as the DIS by Lord Drayson (Min DP) and Mike Turner (BAE Systems CEO) and has the following key objectives:

    —    Deliver military capability for demonstrably better value for money.

    —    Improve the reliability, availability and effectiveness through-life of existing AFV fleets.

    —    Transform BAE Systems Land Systems to achieve better Through-life Capability Management for AFVs.

    —    Support the Sustained Armoured Vehicle Capability (SAVC) Pathfinder project.

    —    Scope any necessary industrial alliances.

    —    Ensure the UK has access to the relevant IPR involved in current and future AFV fleets.

  The achievement of these objectives is measured through 22 Confidence Building Measures (CBMs), most of which have been completed.

TRANSFORMATION

  Under the AFV Partnering agreement BAE Systems Land Systems has committed to transform its business in four key areas to support MoD now and in the future:

    —    Through-Life Capability Management.

    —    Through-Life Systems Integration.

    —    Industrial Supply Chain Management.

    —    Technology Acquisition and Insertion.

  The main focus of this transformation is to ensure effective Through Life Capability Management of the existing AFV fleet with a further aim of strengthening Land Systems capability to take a leading role in FRES.

BAE SYSTEMS INVESTMENT IN TRANSFORMATION AND FRES

System Integration Laboratories (SILs)

  As part of Land Systems transformation, BAE Systems initiated in January 2006 an investment project to create a System Engineering Facility at Leicester. The facility builds on the Leicester site heritage in electronic systems and vehicle integration (eg radar and naval weapon control system programmes, TRACER and TERRIER AFV programmes).

  The initial phase, completed in September 2006, has consolidated synthetic environment rigs and tools in one place for use by engineers throughout the system engineering life cycle in the concepts, design, risk mitigation, demonstration and integration of AFVs.

  The major elements of the facility draw on BAE Systems capabilities in UK and US and comprise:

    —    3-Dimensional visualisation facility—to support rapid concept generation from CAD designs enabling requirement evolution with the customer leading to a rapid prototyping where required.

    —    Combat SIL—focussed on the fighting capability of the vehicle, in particular development of the crew tasks, human interfaces and effectiveness in battle simulations.

    —    Electronic SIL—focussed on the design of the electronic architecture and (through successive substitution of models for prototype hardware and software) the de-risking of the eventual vehicle system.

    —    Vehicle SIL—a facility to support the integration, testing and verification of complex electronic and software based systems into demonstrator, prototype or in service vehicles (eg for Urgent Operational Requirements—UORs).

  The Systems Integration Facility is a unique UK capability to support the current and future fleet of AFVs.

Platform Development Centre

  BAE Systems is planning a substantial investment to create a Platform Development Centre (PDC) at its Newcastle site.

  Used in conjunction with the Systems Integration Facility at Leicester, the PDC will:

    —    Rapidly transform 3-D model concepts into experimental prototypes and pre-production demonstrators.

    —    Reduce programme cost, risk and timescale from inception to production commitment.

    —    Be exercised in rapid product development activities where opportunities arise in advance of FRES programme requirements.

  The PDC rapid prototyping facilities will translate designs to hardware in the shortest possible timescales.

  Both of these new facilities demonstrate BAE Systems' commitment to invest and prepare for participating in the FRES programme. They will fast track platform design and integration activities by combining the benefits of:

    —    Co-located integrated project team (IPT) resources, using the best available skills, tools and methods.

    —    A collaborative environment that serves to engage partners, strategic suppliers and customer representatives.

    —    Lean product development methods.

Wheeled Utility Vehicle

  During 2005 it was becoming increasingly apparent that the most likely vehicle configuration for the Utility roles of FRES would be an 8x8 wheeled configuration capable of carrying a two-man crew plus eight-man infantry section. In Sweden the FMV/BAE Systems Hagglunds SEP programme had been developing a vehicle system comprising both 6x6 wheeled and tracked electric drive vehicles. BAE Systems decided in September 2005 to invest PV funding in the development of an 8x8 conventional drive version of SEP which will meet the FRES requirements. The 8x8 conventional drive demonstrator vehicle will commence trials in January 2007 initially in Sweden and then the UK. This project demonstrates BAE Systems' commitment to product development in advance of MoD funding and in anticipation of competition for the utility variant.

CAPABILITY INTEGRATION

  BAE Systems has also presented MoD with a proposal for a Industrial Capability Integration Partnership, which would be led by the company in partnership with GD (UK), QinetiQ and other firms with a relevant capability, to support the introduction of Through Life Capability Management (including support, upgrade, technology insertion and overall fleet coherence) across the current and future fleets of AFVs, and to ensure the integration of FRES into the wider Land battlespace.

FRES ACQUISITION STRATEGY

  In November 2006 MoD announced a three tier acquisition strategy for FRES, with a Systems of Systems Integrator, Platform Designer, and a Vehicle Integrator/Manufacturer. In accordance with the declared MoD approach, BAE Systems has intends to compete for all three levels of the structure and looks forward to taking a leading role in all aspects of the FRES programme.

24 November 2006





 
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