Select Committee on Trade and Industry Minutes of Evidence


APPENDIX 32

Memorandum submitted by the Learning and Skills Council

TRAIN TO GAIN DATA FOR THE ENGINEERING/MANUFACTURING SECTOR


Train to Gain
Overall Targets
Engineering/Manufacturing
Cumulative Target
April 2006 to March 2007
Actual April 2006-
Mid December 2006
Actual April 2006-
Mid December 2006

Employers engaged
4,025
4,190
128 have been referred for skill training
Hard to reach
53%
66%
Learners referred
9,322
1,384
Level 2 starts
16,660
3,244
199
Customer satisfaction
90%
90%
Broker accreditation
100% by July 2007
100% brokers enrolled

TRAIN TO GAIN BROKERAGE ENGAGEMENT WITH MANUFACTURING SECTOR

Engaging with Manufacturing Businesses

  Manufacturing and Engineering is a priority sector for Train to Gain in the South West and the Brokerage Service is making good progress in engaging with sector employers and key partners. In terms of volumes to date, 150 companies have generated over 1,300 learner referrals to Train to Gain funded NVQ Level 2 provision.

  Some of the employers brokers are working with did not want to engage with NVQ Level 2 Business Improvement Techniques (BIT) as they feel that NVQ Level 2 Performing Manufacturing Operations (PMO) is more suitable to the shop floor workers (although BIT would be more suitable for shop floor supervisors or managers). Furthermore, employers were often engaging in their own lean manufacturing programmes. We have been proactive in securing PMO provision for many companies; examples include Honda in Swindon and Rittal in Plymouth. We have attached a case study for Pasta King who undertook Food and Drink MO as an example of our brokerage work with employers.

Partnership Working

  Business Link has the contract for Skills Brokerage service in the South West and are developing strong links with EEF, SWMAS and SEMTA as well as other sector groups. The Brokerage Service has appointed two partnership managers to develop productive relationships with these groups, ensuring that penetration is maximised into the sector and that needs of the employers are met. Brokers who specialise in Manufacturing and Engineering provide coverage across the region. Business Link are working on specific projects, joint events and joint visits to employers; an example of which is the Advanced Engineering Skills Project, which has included joint visits and cross referrals.

  In addition the Brokerage Service is working with SW Manufacturing Advisory Service to introduce Foundation Degrees including, Lean Manufacturing and Strategic Management Foundation Degree which was developed by the SWMAS.

Train to Gain Brokerage Case Study

  Company name and address: Pasta King (UK) Ltd, Plantation House, Milber Trading Estate, NEWTON ABBOT, TQ12 4SG. Contact details: Paul Haigney, Operations Director, Tel: 01626 334480, Website: www.pastaking.co.uk

  Company background (including size, employees, turnover—if applicable)

  Company manufactures a range of pasta sauces and distributes them throughout the UK. Undergoing rapid growth, November 2005 staff at 44, November 2006 staff @ 64. Company underwent a Management Buy Out in Summer 2006.

How did the Train to Gain service assist the company?

  Helping Pasta King to build skills and competencies in its work force to meet the demands of a growing company.

  Specifically:

  First tranche of learners funded to do NVQ2 in Food and Drink Manufacturing operations completion end 2006 (free 2 Learn funded).

  Another five learners are eligible to do NVQ2 FDMO funded under TTG + 1 x NVQ2 learner that the company will pay for.

  One progression for a learner for FDMO @ Level 3—Chris Ayres—having completed Level 2 under F2L—company will pay for the Level 3.

  Help with information on a range of training and development opportunities; including accountant who is qualified to AAT level 4—progressing to chartered status—preferably using distance learning. Also made Paul aware of the New Foundation degrees in food manufacture.

  Raising awareness of potential to develop skills and abilities in the company for example—marketing. Information about CIM qualifications and courses provided. Made them aware of the new Agrifood Centre that Cornwall College will be opening in Autumn 2007 this will provide advanced technical training in Food safety and Quality.

Key Outputs as a Result of the Train to Gain Service

  6 x NVQ2 in FDMO—Free 2 learn;

  1 x progression from level 2 FDMO to level 3 FDMO;

  5 x NVQ2 in FDMO to start under Train to Gain—January 2007;

  1 x NVQ2 in FDMO—employer will pay for.

  Development of Management team using PACE Manager

  Attendance at a Food and Drink Best Practice event for Paul Haigney—Nov 2006

Ongoing involvement

  Developing in house accountant who is qualified to AAT level 4—progressing to chartered status—preferably using distance learning—solution found.

  Brokering in a provider of AAT qualifications—Accountancy Plus—learner not Eligible for TTG funded training.

  Also made Paul aware of New Foundation degrees in food manufacturing and in Lean Manufacturing and of BIT (Business Improvement Techniques) NVQ that would compliment work they are doing with Rob Kinna.

  Raising awareness of potential to develop skills and abilities in the company for example—marketing. Explained benefits and provided information about CIM qualifications and courses.

  Informed Paul Haigney about new Agrifood centre that Cornwall College (Duchy) will be opening in Autumn 07 this will provide advanced technical training in Food Safety and Quality—no local provider available prior to this.

  Help identifying opportunities for staff to develop and or build on IT skills from basic how to use a computer to advanced Edexcel/Powerpoint presentations.

  Ongoing support from Business Link IDB service: PBA involvement, Rob Kinna—lean. Kathryn Hughes—design, Daniel Fletcher ICT.

Good Practice in South West

Mulberry Handbags, Somerset

  Mulberry, the luxury leather goods manufacturer, is one of the few remaining leather manufacturers in the South West and in order to safeguard the long term future of the company they needed to create a new generation of young, skilled employees. The LSC, Mulberry and Bridgwater College worked with Skillfast -UK to put in place a new leather production apprenticeship programme. The standards for leather production and leather goods qualification were revised in order to cover Apprenticeship in handbag making. Mulberry now have 10 learners on the programme and intend to offer another 10 Apprenticeship places next year.

Automotive Academy "spoke" in South West

  The Automotive Academy Spoke in the South West was initiated in September 2005 with a mandate to improve the performance of manufacturing employers in the region by developing the skills of employees using course material specifically developed by the Automotive Academy for the Automotive Sector. The Automotive Academy and the Sector Skills Council SEMTA had carried out a survey to determine what the limiting factor in improving performance was and a clear indicator was the quality of provision in the sector. To improve this, the Automotive Academy Spoke in the South embarked on a comprehensive programme of Training Provider development supported by SEMTA and Industry Forum. The programme focussed on the knowledge of the trainer/assessor in Business Improvement Techniques and their ability to train. To date 8 Training Providers in the Region have embarked on the Automotive Academy's programme. This has resulted in 15 trainers/assessors being trained, giving the SW Region an excellent base of high quality provision to support the development of manufacturing industries in the region.

  A number of significant employers in the region have endorsed the Automotive Academy's BIT programme these include Honda, MAHLE and BMW are about to begin a significant programme of BIT training.

  The South West Spoke has also developed a number of partnerships in the region to support the sector. These include SWMAS, EEF, SW Marine, Advanced Engineering Skills Project, WEAF and Business Link.






 
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