Select Committee on Environmental Audit Written Evidence


Memorandum submitted by British Glass Manufacturers' Confederation (BGMC) and The UK Glass Manufacturing Industry

    The first part of this document provides a response to issue suggested by the committee and the second part comments on the NAO reports "issues for further scrutiny". BGMC representative attended the ETG meeting of 19 September 2007 and BG generally agrees with the response, however this document refers to more specific issues within the sector.

1.  Is it right for the Levy and Agreements to target energy use, or should they be reformed to target carbon emissions directly? If so, how should they be changed?

  a)  In the UK glass industry, due to a relatively stable fuel mix and with no process emissions currently taken into account, there is a clear correspondence between energy use and carbon emissions. The benefits of a move to carbon efficiency targets rather than energy efficient targets could promote a move to fuels with a lower carbon intensivity, although the capacity for such moves in the glass industry is very limited.

  b)  Use of carbon rather than energy would align more clearly with the European approach. Any potential inclusion of process emissions should take into consideration sector specific limitations relating to the manufacturing of process and national infrastructure eg mineral transformation, recycling.

2.  With the advent of UK-wide carbon budgets from 2008 (proposed under the draft Climate Change Bill), how valuable is the focus of the CCL and CCA on the efficiency with which business consumes energy? Would it be better to have an instrument which enforced absolute caps in energy use (or CO2 emissions)?

  a)  An absolute cap for a local area is not desirable in the context of a global market. The manufacture of glass products is driven by demand, and following significant improvements in furnace efficiency in recent decades, theoretical maximum efficiencies are being approached, the result being that emissions become closely coupled with production output. By capping energy or emissions of UK glass manufacturers, a limit is effectively imposed on the amount of goods which can be produced without the purchase of carbon allowances. If it is not cost effective to purchase said allowances, any excess demand for these products would then need to be met by import; decreasing UK caps could over time act to export UK manufacturing capacity to countries where costs are less. This is likely to involve manufacture in countries with less stringent environmental regulations, and import to the UK would also incur additional carbon emissions associated with the products' journey to the UK. The net effect is increased emissions on a global scale.

  b)  The loss of key manufacturing sectors in the UK bodes ill for UK recycling capability. Currently manufacturing of glass places a major role in the UK infrastructure, price stabilisation and adding value to the diverted waste stream. The economic stability of the system would be significantly altered were manufacturing to decrease.

  c)  In addition to this factor, glass manufacture is more energy efficient when furnace output is maximised giving economies of scale. Any cap on emissions which requires a reduction in output in order to be met, would decrease furnace efficiency and therefore increase CO2 / tonne glass.

  d)  It has been suggested that a facilitating policy to help struggling operators invest in energy efficient technology be implemented, as well as, or in place of highly bureaucratic and penalising instruments.

3.  How well do the Levy and Agreements fit together with other existing and proposed climate change policies, and what can be done to ensure maximum impact from complementary policies with minimum administrative burden and overlap?

  a)  The CCAs and the EUETS do not fit well with each other. This results in significant regulatory burden and duplication which make poor environmental sense (CCA23 double counting rules). The reporting years do not match and different and overlapping emissions sources are included under each scheme. Targets are often relative in the CCA but only absolute in the EUETS, differentially encouraging efficiency through maximised throughput and capped production respectively. There are also different rules within the schemes for how to deal with small amounts of fuel (eg de minimus limits) and exactly what activities are included, as well as other M&R guidelines discrepancies (eg use of metered versus billed energy consumption).

  b)  The CCAs could be redesigned for EU ETS participants, so that only electricity and emission sources outside the EUETS were used as a measure of performance under the CCAs; however as things stand there is an issue concerning small amounts of fossil fuel which would not be caught under the EUETS and which it would be illogical, difficult and costly to sub-meter. The 80% rebate would need to be maintained for all fuels used at the facility, be they under CCA or EUETS regimes, in order to protect UK industry, and promote energy efficiency / saving measures; this requires a Commission decision. Facilities not covered by the EUETS would need to be able to continue under the existing CCA regime, although the issue of mismatched reporting periods would need to be resolved.

  c)  In order to ease the administrative burden for operators, post 2010, it may be advantageous to align CCA reporting times with EU ETS, thus enabling operators to justify that all fuels in the given time period are covered by one scheme or another. This would require review of reporting deadlines to Government.

  d)  The criteria for CCA eligibility should be further expanded. It has now been recognised that the original definitions of "energy intensive" using the IPPC criteria, biases inclusion on the most polluting rather than necessarily most energy intensive operators. The criteria were expanded recently with additional EI sectors; however the number of facilities which can be included there under is radically limited when "international trade competition" rules are applied. This restriction effectively means that many energy intensive installations remain ineligible, with limited incentive to reduce emissions. British Glass strongly agrees with the ETG position that energy intensivity be used as eligibility criteria.

  e)  The Government's proposed CRC must be carefully designed to ensure that it does not overlap with the CCA or EUETS regime coverages, or facilities already in those schemes. This is very important to prevent further regulatory conflicts between schemes for overlapping areas, such as those already seen between the CCAs and EUETS.

  f)  Careful consideration must be given now in order that the CRC, which is explicitly not designed to encompass energy intensive industries, does not become a catchall if and when CCAs terminate.

  g)  It should also be born in mind that electricity generated from fossil fuel is already covered by EU ETS and the costs are passed onto consumers in the form of higher electricity costs. This in its own right creates an increased incentive on users to reduce usage.

  h)  Operators would prefer that instruments are simple and well thought out. It may be considered a better use of resources to divert the associated costs of implementing such complicated economic instruments to fiscally supporting development of energy saving technologies.

4.  Businesses are able to use carbon trading to meet their targets under the Climate Change Agreements. What have been the impacts of trading so far? Should trading be allowed in this way, or how should it be controlled?

  a)  Companies have ensured compliance through trading (purchasing allowances), as well as benefiting from their good performance (selling generated allowances). Whilst trading exists it should continue in this way, because it allows an overall reduction in emissions across a sector which can be made wherever is most cost effective to do so; in accordance with market principles.

  b)  The market should be sufficiently robust to prevent a situation where the cost of carbon allowances decreases to the point where it is environmentally unrepresentative of the cost to stakeholders. A low price (such as that currently seen in the UKETS) provides little incentive to achieve actual emissions reductions as it offers a cheap alternative to investing in new, more efficient technologies.

  c)  A reduction in the overall number of different carbon markets would be welcomed.

5.  What have been the economic impacts of the CCL and CCA on the organisations subject to them, and the wider UK economy?

  a)  Whilst the CCL package was planned to be revenue neutral across industry and commerce, the glass industry felt an additional burden of some £2-3 Mpa. High energy costs are often cited as a reason for many of the recent closures in the glass industry and a further tax on energy adds to this strain. For multinational companies currently rationalising operations, the UK is seen as an unfavourable location to manufacture for several reasons, one of which is increasing legislation and severity of application of said legislation compared to other parts of the Europe and the wider World. ie there is not a level playing field.

  b)  In addition to a tax burden, industry felt a personnel strain as key members of their staff struggled to understand the complexities of the CCA system. These are now well understood, but any new policies should not repeat this mistake.

  c)  The impact of removal of basic manufacturing in the UK should not be analysed merely in terms of gross value added, but also within the framework of the stakeholder, transport, recycling and waste disposal chain.

6.  Should the Climate Change Agreements be reformed in any way? For instance, should the Agreements be simplified, or the sectoral targets made more stringent?

  a)  The glass industry is in favour of splitting CCA targets as in 3b above. Additionally, regulatory complications such as the "90/10 rule" which do nothing to improve the environmental integrity of the scheme should be eliminated wherever reasonable.

  b)  The drive to "reduce emissions" should not be simply translated into a tightening in sector targets without taking into account the technical possibilities and environmental benefits of products being manufactured. There is a real need for joined up thinking across all Government departments to prevent conflicts in the UK Climate Change Policy eg with building regulations, production of energy saving products and maintenance of sustainable practices.

  c)  The glass sector CCA secures a saving of over £12 million pa for the glass manufacturing industry. Without the CCAs there would be further closures (20 of the original 52 facilities in the glass sector have closed since 2001 whereas only six facilities have joined the CCAs. This includes company rationalisation and facilities joining under the new Glass Manipulators EI sector).

  d)  Without the CCL and CCA, it is likely that efficiency would continue to improve as high energy prices are maintained, however there would be no formal recording system to document the achievements made.

  e)  The sector could not sustain entrance into the CRC as currently proposed.

  f)  The sector would welcome fiscal incentive schemes to further encourage investment at a faster rate if possible.

7.  What are the main barriers to accelerating energy efficiency in the business sector? How can these be overcome?

  a)  Glass melting requires a certain amount of furnace "holding" energy, even under the most efficient operating conditions. Furnace efficiency decreases with furnace age as refractories wear; however, these will not be replaced with the latest technology during the 10-15 year life of a furnace. This is due to high capital investment and sound environmental principles (refractory production is itself energy intensive and so extension of material life is optimised. Sector targets should reflect a drive towards optimum plant efficiency, but not beyond, and allowance must be made for furnace aging and rebuild. Energy saving technologies such as VSDs etc. are already widespread in the industry, but do little to offset the energy consumption in the furnace, the major energy centre.

  b)  There is a serious lack of capital available to operators to invest in energy saving technology due to high energy costs and competition from low cost countries. Many operators would welcome the savings associated with improved equipment, but are unable to make an investment. Efforts to control energy prices should continue and increase and fiscal incentives could be offered to encourage investment in new technology. Preceding the introduction of any such incentive scheme, there should be an open dialogue with each sector so that needs are understood and met.

  c)  The container glass industry currently suffers from a shortage of good quality cullet (recycled glass). The melting of good quality, colour sorted cullet decreases the energy consumed in glass manufacture. This also reduces carbon emissions as carbon locked inside the raw material has already been removed in its initial manufacture. Whilst the weight of container glass collected for reuse has increased in recent years, proportionally less cullet has been sorted by colour and contamination has increased with a move to less costly collection methods by local authorities. It is therefore of little use to the container industry. This was a result of local authority waste targets which measure weight removed from landfill only and do not consider the requirements of the optimum recycler. Whilst other products, such as aggregates, have partially absorbed this waste stream and are thriving, it has taken away a valuable source of emissions reductions capability from the sector. This is an example of conflicting policies and highlights the unintended consequences of legislation and market forces.

  d)  The manufacture of "green" products such as low emissivity architectural glass requires the additional coating of glass panes, which in itself requires additional energy consumption during manufacture. DEFRA are resistant to accommodating this additional energy in eased CCA targets, even though the life cycle carbon savings of the product far outweigh the additional energy involved in manufacture. That is, the addition of this technology by facilities has not been allowed for in the CCA efficiency targets. This is an example of non—joined up thinking in government policy where subtleties within specific areas can be lost under a "one rule fits all" approach.

  e)  When considering "efficiency" in the glass industry we consider energy used per tonne of glass made. Many manufacturers of container glass are moving towards light weighting bottles in order to reduce raw materials wastage and energy consumption. The same number of bottles could then appear as less weight and a worse "efficiency". In actuality, CO2 per bottle is reduced. Consideration should be given to taking into account relative carbon savings that do not fit comfortably under the CCA banner. These matters are of great concern to NGOs such as WRAP.

  f)  A further complicating matter in the container industry is that marketing professionals are often uncompromising regarding the appearance of their product. Valuable work being carried out within the industry such as light weighting of bottles and investigation into increased recycled glass content (which can effect colour purity) often meets strong opposition from brand owners who are adamant that a specific and consistent colour and a certain shape are necessary. Government product policy and incentives may be required to overcome such marketing inertia.

8.  Products which can increase energy efficiency (such as insulating glass for windows) can be energy-intensive to manufacture. Policies such as the CCL and CCA can penalise manufacturers for making such products. How big an issue is this, and what, if anything should be done about it?

  a)  As mentioned in 7c, the additional energy associated with making green products is an issue for the production efficiency of the flat glass sector. Fibre glass is another example, as it can be used both in building and vehicle insulation as well as in manufacture of wind turbines, lighter car bodies etc. Extra energy is often used at the manufacturing stage but consideration has not been made in CCA targets. A proper investigation into this issue should be conducted and government policy in all areas should address the findings in an integrated fashion. An easement of targets should be allowed in some instances, to recognise carbon benefits of certain products across their life cycles. Hypothecation of carbon benefits should be investigated.

  b)  An alternative might be to offer a further reduced rate of VAT on these products to encourage their use, although this would not counteract a move towards increased import. A further reduction in CCL rates for these products could also be considered.

9.  Alongside the CCL, the Government introduced the Enhanced Capital Allowances, to further encourage firms to make energy saving investments. How well is this scheme working? How well does it fit with other existing or proposed climate change instruments?

  a)  Currently this is of little use to the glass industry. This is because the list of eligible technology is very prescriptive and the majority of manufacturers had already implemented the appropriate equipment from the list prior to the introduction of the scheme. The current list may be more use to CRC participants who have historically been less likely to invest for cost reasons.

  b)  If an operator is already paying little in tax due to poor profit margins, it would be difficult to take advantage of such a scheme.

  c)  There should be more support for research and development and the feasibility testing of new technologies.

  d)  It should also be recognised that if competition becomes more severe experience shows that the opportunity for joint action within a sector becomes less likely and more difficult for a trade association to achieve.

10.  The Levy exempts electricity from renewables, though so far this appears to have had little impact. Should it play a greater role in incentivising the growth of renewable electricity, and, if so, how?

  a)  It is believed that there has been little impact so far because of limited renewable electricity supply in the UK. That generated is currently principally to meet the requirements of the generator's ROC, and under current rules cannot also be discounted from energy consumption under the CCAs. In this context, there ought to be additional incentives for using renewable electricity, but more importantly for producing it, and this should be aimed directly at the power generators.

  b)  Reducing the levy on energy to make products used in equipment for renewable projects would add incentive to growth in renewables from eg wind farms.

28 September 2007

THE FOLLOWING SECTION ADDRESSES THE NAO REPORT ON ASSESSMENT OF CCA EFFECTIVENESS PAGE 7: ISSUES FOR COMMITTEE SCRUTINY

i.  Both the Levy and Agreements were designed to promote energy efficiency rather than absolute reductions in carbon emissions; this reflected government priorities following the 1998 Marshall report. In light of the Stern Review and draft Climate Change Bill, where do policies which focus on energy efficiency fit with those that target absolute carbon reductions directly?

  See 2. above.

ii.  The Levy has been a greater driver of change in energy-intensive industries than in those which are less energy-intensive. What role is there for a climate change tax in less energy-intensive sectors and how will it work alongside the Carbon Reduction Commitment?

  All UK businesses do pay the levy; obviously the greater the relative cost (and ability to pass on costs) the greater the impact. Eligibility in the existing and proposed schemes whether voluntary or mandatory, does not align with absolute carbon burden. There are inconsistencies, eg CCL rebates of 0%, 50%, 80%. Government has introduced complexity of initiatives which indirectly address the key issue but lack commonality. The usefulness of the CCL as a "stick" has been estimated time and again. Specific and relativistic targets linked to trading schemes, and the safety valve that they provide, have however proved their worth. Therefore the role of the levy for CRC organisations is highly questionable unless some form of discount is available.

  Thematic approaches in the EU also work towards this end.

  It is important that overlap between the CRCs and CCA be avoided.

iii.  Businesses have reported difficulties in reconciling the Levy and Agreements with the EU Emissions Trading Scheme. Can the policy mix impacting on businesses be simplified whilst still providing the required incentives?

  See Qs 3 & 6 above.

iv.  From the perspective of the taxpayer and competitive rivals, is it right that some businesses can be given a tax discount despite failing to achieve their Agreement targets?

  CCA are first and foremost sectoral agreements, to achieve overall targets set at sector level. As such if these targets are met, then the performance of individual target units is irrelevant. That is, the agreements are still achieving the planned efficiency improvements.

  However, where the sector fails its targets and an individual target unit which fails its target outright meets its obligations via risk management options (which reflect operating conditions on the ground) or through carbon trading, this represents a legitimate using of trading markets and other mechanisms which adjust targets to reflect the realities which companies deal with on the ground. It would be self contradictory to exclude the use of the market when it depends on demand.

v.  The Government has the opportunity to revise Agreements targets in 2008. What, if anything, should be done to tighten the targets for participating companies and industry sectors? How can government overcome the limitations in the way targets have been negotiated so far?

  See Q6.

  Essentially, targets should remain feasible. They should be split to accommodate interaction with the EUETS for relevant companies. Above all, Government should take into account the greater requirement for UK sustainability.

vi.  Should the Government conduct more analysis to assess the scale of any potential error in the total carbon savings figure generated from the results of the Agreements?

  The CCAs are a self verifying scheme. However, in an energy intensive industry such as glass a high degree of faith can be placed in the figures from the industry, as energy represents a very significant operating cost and as such this matter attracts significant scrutiny.

  Recognising climate change as a global issue, it may be useful to compare the CO2 costs and benefits of various imports (manufacturing and transporting from abroad) against manufacturing in this country. Also, the energy consumed in the manufacture of energy saving products should be balanced against the life cycle emissions savings of these products.

  The outcome of both areas of study could give better context for the setting of targets under any climate change initiative and the penetration these products in the UK.

vii.  Carbon trading is becoming a more important way for businesses to meet their targets under the Agreements. What will be the impact if businesses purchase carbon credits (if they continue to be traded at low prices) rather than push for greater energy efficiencies? Is the large surplus of carbon credits, which could be used in future target periods, a problem?

  See Q4 above.

viii.  Businesses see long term uncertainty in government policy as a barrier to improving energy efficiency. Does carbon budgeting, as proposed in the draft Climate Change Bill, represent an opportunity to reduce uncertainty regarding the long term future of particular policy packages? What will be the long-term future of the Levy and Agreements?

  Long term uncertainty in government policy represents a barrier to improving energy efficiency as it does not support investment decisions, which play a key part in achieving emissions reductions.

  Carbon budgeting may help reduce uncertainty, but must take into account the global nature of climate change, and in this context, seek to maintain a well regulated but not penalised UK manufacturing industry base.

ix.  Products which when in use promote energy efficiency (such as insulating glass for windows) can be energy intensive to manufacture. Policies such as the Levy, Agreements and Emissions Trading Schemes can penalise manufacturers for making these products. Does the Government need to give greater consideration to this apparent conflict?

  See Qs 7 & 8 above.

  Government climate change policy needs to be integrated through the supply chain when making such targeting decisions, and not consider elements of that chain in isolation. Hypothecation of carbon savings back to would do much to ensure the continued production of these goods at highly efficient installations close to the consumer base. Both relatively new blue sky and existing technologies and their manufacture must be supported by the government.

x.  Does it matter that econometric estimates of policy impact can vary widely due to changes in business as usual projections, even if policies are working as expected? In the case of the Agreements, what are the implications of the fact that taxpayers are receiving less value for the tax foregone?

  It must be recognised that estimates are exactly that. However, Government must seriously listen to and be advised by industry and commerce when making such estimates. Also, recognising the inherent uncertainty in such estimates, Government should take a realistic view when using these estimates to set carbon budgets and should not assume that the most extreme budget is necessarily achievable.

  In the context of the glass agreement, the tax payer receives excellent value against tax foregone, as all sector targets to date have been met. This is little consolation to the hundreds of people who have lost their jobs in the glass sector in the last few years.





 
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