Risk and Reward: sustaining a higher value-added economy - Business and Enterprise Committee Contents


Examination of Witnesses (Questions 100-119)

ROLLS-ROYCE GROUP

21 FEBRUARY 2008

  Q100  Mr Hoyle: We can all have a view and, quite rightly, you have your view and you would expect me to have my view. My view is that British workers count for a little bit more. Allowing for that, with a British company who have, quite rightly—and you have gone through it—a global footprint, that does not mean to say that you close the footprint in the UK. What I wonder is, if you have a commitment to shareholders, surely it would be wrong of you not to look at the offer that has been put on the table, that has not been considered, that has not been evaluated, and I think it would be wrong for Rolls-Royce—and, as you say, you do not want to throw a deaf ear and I would not like to think you ever would, that there is just a chance. I do not believe it will take a long time but I think it would be wrong of you not to just give that chance to the workers of Liverpool, who are represented here today, that commitment that has been loyal to you and will continue to be loyal. All they are saying is just a little look at it just to give a further consideration to see whether it is feasible.

  Sir John Rose: I think if we are going to talk about high-value added manufacturing, we need to understand what the implications of that are. This notion of "a little look" and "it won't take very long" is perhaps part of the issue. These things are not "little looks". We have looked in the past at whether or not it was appropriate to be in Mount Vernon or in other locations. These are major decisions. They take a long time. The decision to site assembly in Virginia and Singapore took over a year. These are not trivial exercises. They are not trivial exercises for the company to evaluate and they are not trivial exercises for the company to embark on. They bring with them all sorts of risks in order to get the benefits.

  Q101  Mr Hoyle: If it takes a long time, a little bit longer will not matter then, will it?

  Sir John Rose: I am not sure that I agree with you.

  Q102  Mr Hoyle: I would not expect you to because some of us are concerned. The North-West and Liverpool, whatever we might think, deserves that manufacturing chance. All I am saying is, why not just give up some time to have a look at what is on offer?

  Sir John Rose: We are going to go through the process, as we have agreed and as we have agreed with the workforce, on closing Bootle. If at some time in the future we look at a relocation of our energy business, I am sure that we will, as part of that, look at the UK as well as other locations around the world to see which is the best site for the company.

  Q103  Mr Hoyle: Sir John, that is not very good, is it? You and I know that when you have apprentices that you are training at the moment, you have a highly skilled workforce, what you are saying is "We may come back some time in the future." What you want is the skills, the apprenticeships that are in place to continue. That is not serious, is it, to pretend that at some time in the future you can pick that up? It just does not happen. What I am saying is at the moment you have an opportunity. What you have in Liverpool can replicate what goes on in Mount Vernon because work has been interchanged between the two. It is a growing market. It is a strategic market and that is why I believe the Government should have a little bit more involvement. This is talking about moving oil and gas around the world and something so strategic should have a capability of manufacturing within the UK. Quite rightly, you replicate, as you say, whether it is big engines, small engines, on different sites in the world. Surely what we ought to be saying is we should replicate the energy market. If you cannot do it on a single site in the UK, what we ought to be doing is continuing with two sides and what we ought to be asking is why you cannot give that little extra time. Whether it is a little bit longer it does not matter but just to consider the fact that you are willing to turn away from a brand new facility, turn away from grants that would help shareholders, because that is what drives you at the end of the day. I cannot understand. You may be willing to turn your back on the workforce but please do not turn your back on an actual new facility at the same time.

  Sir John Rose: I am not sure that you fully understand what we do in Bootle.

  Q104  Mr Hoyle: I do understand. What I do not understand is, I was promised some figures as well. You lost £80 million and I still have not seen the breakdown. I was promised those figures.

  Sir John Rose: Bootle is an assembly plant. Mount Vernon has total capability. We have come to a conclusion on the right answer. It is perfectly feasible some time in the future, as our energy business develops, that we might consider other opportunities, at which point we will consider the UK along with all the other locations we have but, as we said at the beginning, we are here to establish what the potential mechanisms are that allow the UK to continue to develop its high value-added manufacturing capability and one of the mechanisms is that we focus on the facts, I think, and I think it would be helpful, if you do not mind, if we did focus on high value-added manufacturing.

  Q105  Mr Hoyle: Yes, maybe in the UK. Can I as my final question ask what message do you have for the Rolls-Royce workers in Liverpool?

  Sir John Rose: We have had a very constructive conversation with the workforce in Liverpool. We are, as they are, disappointed at the outcome but it is the right outcome for the company and we are grateful for their co-operation and support as we go forward through the closure.

  Chairman: I have let Mr Hoyle explore that issue in some detail because it is a useful illustration of the kind of dilemmas that are faced by companies like yours in a high-value added manufacturing environment. Thank you for your answers to that.

  Q106  Mr Clapham: Just a very quick question before we leave Bootle. I understand that the trade unions put forward an alternative economic case. Did the company look at that in a serious way and consider it?

  Sir John Rose: We looked at it in a very serious way. The business case did not close and people make arguments about the quantum of the differential but the truth is we make decisions like this all the time. If you took a series of sub-optimal decisions, in aggregate they become very large numbers. We are always being given the argument, and I think it is reasonable to make it on a case-by-case basis, that it is only a certain amount of money that is the difference but the reality is, if we made every difficult decision on that basis, we would make no money. So we have come to the conclusion in what we consider to be the best interests of the company and the larger number of employees and the shareholders, and we think it is the right thing to do.

  Chairman: We must move on.

  Mr Hoyle: There is a big contradiction, I think, Chairman.

  Chairman: I did not hear any contradiction. We must move on to the broader issues we want to talk about manufacturing. We have a slightly difficult challenge here because all the issues overlap. We particularly want to come to research and development and research and technology a little later on. As Mr Wright asks his questions, perhaps you could try and remember we want to deal with R&D a little later on in more detail.

  Q107  Mr Wright: This is a continuation from the previous discussion because I have some concerns, obviously, over the question of manufacturing. I come from an area which, when I started as an engineering apprentice, had thousands of manufacturing jobs and now probably has 3,500 to 4,000 manufacturing jobs. As a skilled engineer, obviously that causes me concern. The UK now is considered to be very prominent in financial services and obviously the increase in the national wealth comes from those services but what I am really concerned about is this. What is the business case for reviving manufacturing? After all, you have always given the view that there should be a resurgence in UK high value-added manufacturing. It just seems to me that you have gone in the opposite direction by looking elsewhere in the market and obviously turned your back on it.

  Sir John Rose: I do not think I ever made the case that we would be solely responsible for it. I think the case is made as well as I can make it in a speech I gave to Imperial last year. I think there are huge benefits to having a significant component of manufacturing in any economy. The reasons are many. One of them is that financial services itself tends to concentrate and the evidence of the imbalance in the economy is in a lot of aspects. It is evident in the differential growth in GDP in the South East versus the north. It is evident in the sorts of skills and local characteristics that exist where there is manufacturing. I made the point in the speech that in Derby, where there is a significant high-value added manufacturing presence, firstly, you have the highest exports per head anywhere in the UK; we have the highest number of skilled jobs; you get a larger proportion than other local cities in children getting five GCSEs or better; 20% of the population is at degree level; we have the highest level of high-value, high-technology jobs of any city in the country, nearly twice Aldershot and more than twice Cambridge. Financial services are not going to provide that to Derby but manufacturing does. Manufacturing also appeals to intelligent people who do not want to do other sorts of jobs, so it has a significant impact in terms of distributing wealth as well as creating it. It distributes it geographically very effectively because it does not necessarily concentrate in the same way but if you are below a critical mass, you lose the collateral benefits associated with having other high value-added manufacturing around and, as a consequence, we are finding that if you are recruiting in mid-career, for instance, we have to go wider and wider afield to get the sorts of skills that we think are going to add value to us. You tend to have to go to nations where there is a strong manufacturing presence, and that could be America or Germany or France or Singapore, or other countries where there is a significant commitment to manufacturing and where there is an explicit government commitment to manufacturing representing a larger part of their economy. In Singapore they will say they think high value-added manufacturing ought to be a quarter of the economy and they believe that manufacturing drives half the service jobs—it is closer to 30% in Germany—and the consequence of that is that you have a significant infrastructure that is supportive of manufacturing. It is easier to be a manufacturer there.

  Q108  Mr Wright: Is it not the case, even if you are talking about 2,000 jobs in a company of your size, for an area such as Bootle to lose that amount of jobs is another nail in the coffin for the future as far as manufacturing in that particular area. You might as well concentrate in Derby. It causes a knock-on effect for years ahead when a company like yours—and you just mentioned the fact that you may well look in the future some time at probably coming back if a particular sector of yours takes off. What would you look at then in terms of the attraction of the UK for you to come back to the area? One of the areas I would suggest you would look at is the skills base in a particular area.

  Sir John Rose: Absolutely. That is clearly part of the case. I think that is the point I am making. Let us just get the facts correct: it is 200 jobs in Bootle, it is 2,300 jobs globally, of which a proportion would be in the UK. They are two different numbers, and we recruited 2,500 last year. Of course, the point I am making is that there will be a number of factors that influence our decisions about where we are. Firstly, do we understand what the country wants? Have they articulated effectively their priorities? If they have, that makes it very easy for us to make decisions. Either their priorities fit ours or they do not. When I go to Singapore or to the US or to Germany, I know what their objectives are and we can see whether they fit ours. Secondly, the point I was making was that in choosing locations, you look for a hinterland of manufacturing because that is going to be your feedstock of people and skills, and whether there is manufacturing there or not will affect the sort of educational output you get. So there are ways of qualitatively evaluating whether or not this is going to be a good place for us to do business, and it is important therefore that the UK is equally as transparent about its objectives and its commitment as other places. I can give you many illustrations of the distinctive differences between some of the countries where we have chosen to put our facilities and the UK.

  Q109  Mr Wright: In terms of the skills base, obviously you have expressed concern, as many of us have, about the decline in the skills base. What would you consider is the major reason behind the decline? Would you say it was the decline in manufacturing in the Eighties leading up to the Nineties and obviously the loss of the skills that were required for then? How can you arrest that decline?

  Sir John Rose: I will refer you to an anecdote in the speech. Boris Johnson wrote an article in the Telegraph bemoaning the fact that there were not any nuclear physicists being trained and I wrote him a letter and said, "Dear Boris, it is really simple. If you are smart enough to be a nuclear physicist, you are smart enough to know there is not a nuclear industry." People respond to demand signals, people in the education system. If you are a young person, you are going to respond to the signals that you get from industry and from government about where the opportunities are likely to lie. This is not just a supply issue; this is a demand issue. The reason that there is a different make-up in Derby is that there are those sorts of jobs available and people aspire to them because on the whole they are very well paid and they provide longevity of employment. The average length of service is close to 20 years in our company. We keep 90% plus of our apprentices. On the whole we pay 130% or 140% of the local average and therefore people aspire to having those jobs. If they are not there, they do not aspire to them or if there is a culture that says, "This doesn't matter. This is yesterday's job. We are a post-industrial nation", people will aspire to do things that are defined as being the jobs of the future. I think it is a multiplicity of factors. If you are in a country where manufacturing represents a bigger proportion of the workforce, you get a richer seam of skills and capabilities.

  Q110  Mr Wright: Do you think the Government's approach to addressing the skills shortage is having a positive effect?

  Sir John Rose: I think there are some very good signs. However, I think there is still an under-estimate of the demand side. You cannot train people for a vacuum, so aspiring to have more apprentices is a good thing. The truth is that apprentices typically come from five or six miles away from the location of the job because they live at home, young people, on the whole. We recruit a lot of apprentices. They come from local to our facilities and we have a huge retention rate. We create a skills set that is relevant to high value-added manufacturing and a large number of our apprentices, having been stimulated by the combination of an interesting job and the opportunity that better qualifications represent, go on to higher levels of qualification, sometimes to degree level, and that is a good thing. The notion that we should have more apprenticeships is a good thing but you have to have somewhere for them to be. There was a former Minister in the Government who went back to his old university in Birmingham and asked whether they were still doing the internships with industrial companies that they did when he was at university, and the Dean said "No." He said, "Why not?" He said, "Well, there is no industry." I think we have to be clear about the combination of the demand and supply.

  Q111  Mr Wright: What you are saying then is in areas of a very low manufacturing base or areas with no manufacturing base, the Government is wasting its resource on providing skills for the youngsters?

  Sir John Rose: No, I am just saying that, for people to want to do apprenticeships or for those apprenticeships to be relevant, they have to be closely aligned with industry. Therefore it is likely to be more effective where industry exists. The fact that we have a smaller proportion of our economy involved in industry now means that there are fewer opportunities. However, there are lots of opportunities to rebuild, I think, a high-value manufacturing base around some of the new opportunities that exist globally, but we have to want to do it and we have to focus on meeting those opportunities, and that will mean some change in the prioritisation of how government spends its money to incentivise industry, whether it is UK industry or international industries who see the opportunity in the UK to put their money there as well.

  Q112  Mr Wright: Do you accept then, albeit the 200 jobs, the closure of the factory in Bootle will have a knock-on effect to discourage young people to go into skills because they will not have that manufacturing base in Bootle, which I know is the effect it has had on my area?

  Sir John Rose: I think it is bound to have an impact locally but I do not think that Rolls-Royce can be held responsible for regenerating manufacturing. What we can do is try and help governments define their agenda so that it meets the priorities of industry.

  Chairman: That leads us very neatly on. I am going to have to move on because we only have 20 minutes or so more of Sir John's time and a lot of ground still to cover. Mike Weir's question really flows very naturally from what you just said, Sir John.

  Q113  Mr Weir: In October of last year it was reported that John Hutton and John Denham met with you to reassure Rolls-Royce that the Government remained committed to the aerospace sector. Did they succeed in doing so?

  Sir John Rose: There is certainly a high level of engagement and we are seeing some evidence of change, which is really good. It is really important that there is. One of the points that I made when we met was that we had taken a lot of trouble as an industry and as a government through the Aerospace Innovation and Growth team to define some of things that were necessary in order to keep the aerospace industry in the UK vigorous, and up to that point progress was not being made rapidly enough towards the sorts of levels of support and engagement that had been envisaged by that report and that had been signed off by both industry and government.

  Q114  Mr Weir: I will take that as a qualified "yes" then.

  Sir John Rose: No. There are certainly positive signs but I think it is really important. Decisions are made daily and they are made in the context of that day, and therefore you need evidence of change in order to change the decision framework.

  Q115  Mr Weir: In an earlier answer to Anthony Wright you said, I think referring to Germany in particular, that a country needed clearly stated objectives. Do you feel that the UK has clearly stated objectives in relation, firstly, to aerospace and generally to the manufacturing industry?

  Sir John Rose: Not yet.

  Mr Weir: What is your assessment of government policy then towards manufacturing? What more do you think they need to do?

  Q116  Mr Hoyle: New sites?

  Sir John Rose: As I said in the speech, I think we have got to not be frightened of having a strategy and having a view of the outcomes that we want, and that would be helpful for industry because then we can bid against that strategy. The reassurance for Government will be that, if companies bid against it and are prepared to put their own money in it, there is a reasonable probability that they believe that there is a market opportunity, because they are making an investment, and the corollary will be that they will undertake the activity in the UK, whether they are UK companies or companies from overseas. I would contrast some recent experience of ours. We have been pursuing an important research programme in the UK, and it had an environmental background to it; the essential approach was that we defined the project and then we had to convince a number of different agencies and RDAs of the value of the proposition and get decisions from all of them—they all had slightly different criteria—and ultimately we reached a conclusion. It took a couple of years. The other part of the anecdote is that in the US, against a set of criteria that were set by the Government on the research programme, we could decide whether or not it mattered to us whether it was going to develop important technologies for us. We bid competitively against local US companies, GE, Pratt and Whitney, and Honeywell. The process took two months. We had a very clear idea of the outcome they wanted. They did not mind whether it was a US company or a non-US company that won. They were clear, they got endorsement, as it were, of the validity of their requirements because people were prepared to put their own money into it because, whether we are providing 50% of the money or 100% of the money, it is still real money and we do not take a less good business case because we are putting half the money in because our half is 100% of our money. There was just a profound difference in the clarity and it is very important now we have had clear reassurance from John Denham and John Hutton that they are keen to change the sorts of timescales that are involved in this process and that is really encouraging because it is very important. Talking about the years is not helpful and we tend to be relatively slow, so the lack of clarity actually leads to slowness because you are having to go through an iterative process of convincing each other that it is a very good thing, and we are seeing a similar lack of pace at the moment with the ETI where that was announced in 2006 and we are still waiting, we are making progress, but we still have not had the first funding from that mechanism. I think one of the key things in developing a response to this is to understand where we are good and where we are not and where we need to change, and there is plenty of evidence around. We can provide, and have provided, the details of how these other countries approach things because we are there, we are in Canada, we are in the US, we are in Germany, we are in Singapore and, therefore, we can provide detail about how those things are different.

  Mr Blundell: Chairman, if I could perhaps add to Sir John's reply, I think the important point is that there has been some movement on the part of the Government on this strategy issue. The new Technology Strategy Board has said that it is going to develop a strategy for guiding future research and technology. That is very important because, as Sir John says, when we go round the world and we actually see some of the R&T programmes that are already in place, it is very noticeable that they are highly focused and highly specific. If I go to Canada, I will encounter something called the `Strategic Aerospace Defence Initiative', if I go to the United States, I will encounter DARPA, if I go to Germany, I will encounter something called `LUFO IV and V'. All of these programmes are very clear, they are very clearly focused and that makes it much easier for companies like Rolls-Royce because we can actually develop our R&D programmes in the knowledge that these multi-year programmes will be available for us to bid into, so I think this development on the TSB is a very important and a very welcome one.

  Sir John Rose: I would absolutely endorse that. Your question started with, "Has there been change?" Yes, there has been change and it is positive.

  Q117  Mr Weir: So, if I am picking it up correctly, you would see the role of government of changing procedures as the best way, if you like, to create a resurgence in the manufacturing industry?

  Sir John Rose: I think it is more than changing procedures. It is also having a clear idea about what their own priorities are so that we know where they fit ours. Basically, there are issues of priorities, quantum, mechanisms and then pace and we have got some way to go as a nation to reach the targets that the EU has for the proportion of our GDP that is spent on R&D, and we spend quite a lot of money in the UK, but within that I suspect we concentrate more than we should on the research side rather than the application side. You know the equation: innovation is invention plus application. If you only have the invention, you do not actually create the wealth, but you have to have the application and, if that invention, perhaps one that is developed in the university system, gets commercialised by a non-UK company, the wealth will be created somewhere else. I think there has been a disproportionate concentration on the non-application part of the R&D equation historically, so there needs to be some prioritisation and rebalancing done within the larger amounts of money that (a) are being contemplated, but I hope (b) will be committed; I think it is really important. People underestimate the challenge associated from taking innovation to market. If you look at what we are doing with fuel cells, for instance, if we get it to market in the timescales we are talking about, it will have been a 20-year journey. These are non-trivial activities and they require a huge range of skills, and the consequence of getting it right is that you create something that adds a lot of value and has very high barriers to entry, but you do need to recognise the challenges associated with it. Only a small number of these journeys that are started get to their end, so the role of government as being an enabler at the early stage by having a view about where they are prepared to put their money is really important.

  Chairman: Inevitably, in that very interesting answer you have just given to Mike Weir, you have touched on some of the issues colleagues wanted to ask about later, so it is the clerks' ingenuity and we can blame some of their questions, I think.

  Q118  Mr Bailey: Perhaps I can just paraphrase a couple of comments that you have made and then we will try and put them in context. First of all, you said, obviously correctly, that demand for skills is a pre-requisite for developing. You also said that in a global world there were plenty of opportunities to develop new technologies, and I am sorry if I have paraphrased that rather loosely. Really, how does the UK compare with its major competitors as a business environment in which a company can undertake innovative work?

  Sir John Rose: I think I am probably in danger of going over ground we have already covered in answering that. I think there are areas where we are extremely good. However, I think there has been enough evidence today to say that there are areas where we have allowed ourselves to become quite uncompetitive and unfortunately the areas where we have allowed ourselves to be uncompetitive are in the areas of R&T and R&D support and responsiveness. If decisions are made to conduct those activities in other countries, the inevitable consequence is that you will build capability and supply chain around those decisions over time and they have a long-term and generational effect, so I think we have probably covered in a sense your question earlier. There is the opportunity to focus R&T priority around the industrial response to climate change and we have some of the industrial capability to respond to that. Rolls-Royce is a highly technical company with huge engineering and technical assets, project management skills, the ability to deliver significant programmes and the ability to understand the applicability or otherwise of technologies, and there will be other companies who have some of those skills in the UK. If you think of the sort of industrial revolutions that have occurred, we were around in the first one, we were the genesis of it, but we, as a country, have not been huge beneficiaries of the recent industrial revolutions around electronics and systems and so on, but there is no reason why we cannot be a significant beneficiary of the industrial response to climate change and we think there are significant opportunities around that, but they are, on the whole, of a scale and of a complexity where you are going to need partnership between government and industry in order to realise them.

  Q119  Mr Bailey: Yes, interesting, but the reason that we were not covering them was because we thought we were more time-constrained than we actually are, so perhaps I can develop that. My next question was going to be: do you think that the UK has been quick enough in identifying potential there? You have obviously outlined the potential that you think Rolls-Royce has. In general, what do you think the Government should be doing to identify areas where companies, such as yourselves, can exploit these emerging opportunities?

  Sir John Rose: I think we have been at the forefront of understanding the importance of the issue.


 
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