Helicopter capability - Defence Committee Contents


Examination of Witnesses (Questions 160-179)

MR QUENTIN DAVIES MP, MR ADRIAN BAGULEY AND COMMODORE RUSS HARDING

2 JUNE 2009

  Q160  Chairman: I do not think you said quite that; you said that a decision was yet to be made.

  Mr Davies: I did say that a decision had yet to be made. I simply want to ensure that we have explored all possible avenues before we take that decision. Therefore, I have instituted a rather last-minute re-examination of the problem. I do not believe that crashworthiness is a concept we recognise when applied to aircraft, whether rotary or fixed wing. I do not like the sound of that. I assure you that we would not dream of flying any helicopter that we were not absolutely certain was as safe as it possibly could be. One of the many considerations that must be looked at in terms of re-examining the procurement of the FMH as against the life extension programmes is the safety aspect. We may well find that the safety agencies that provide airworthiness certificates say we must do something much quicker with the Puma and perhaps the Sea King. Therefore we cannot possibly go straight away to procure the Future Medium Helicopter because we cannot know whether at some time they will withdraw airworthiness certificates. That is one of the many considerations in all of our minds as we go forward on this one. We take safety very seriously. Perhaps Commodore Harding would care to comment.

  Commodore Harding: Perhaps at the beginning I may deal with the statistics and then Mr Baguley may say something further on your comment about crashworthiness. One thing we do in defence over time—I have a particular background in this—is work with the statistics agency to determine reasonable assumptions about the attrition of our aircraft. In the Navy we used to have what was essentially a management plan which bizarrely was called the Naval Data Book. The reason for it was that we used to put into it exactly the sorts of statistics you mentioned. You said that we had lost 40% in 40 years. We could have a little debate about whether 40 years is exactly the length of service of the aircraft, but as you go through it you do two things. The two compelling statistics that you work out are: how many aircraft will you lose over time irrevocably because you bend it or crash it. We do damage categories from one to five. Category five means that probably you will not return the aircraft to service; that is a major loss of the aircraft. For categories three and four you would probably return the aircraft to service if it was economic to do so. To give an example, in the case of Sea King we used to assume a category five about every 55,000 hours. That was what we did with the Sea Kings from 1967 when it was introduced into service and took it through. Sometimes unbelievably it holds true over time that you will suffer damage operationally and in basic accidents. In the past I have caused an aircraft to suffer a small amount of damage in respect of propellers. Those things happen.

  Mr Davies: It did not damage your career, did it?

  Commodore Harding: Some would say it did, others that it did not. But one expects those things to happen. Without trying to elongate this, you take out car insurance because you tend to have small accidents. Therefore, we make that assumption. I would say that the reduction in the Puma force over time is not remarkable. I would have to look at the 40-year service; I think that may be at the top end and that the aircraft has not been around for that length of time; Sea King certainly has been. But it is not unreasonable to look at those statistics. We then make assumptions, certainly with fast jets, about attrition provision. In the past we have bought sufficient aircraft in advance at a good UPC with the manufacturer to make sure we have those attrition aircraft in place.

  Q161  Robert Key: Minister, would it be fair to say that part of the reason for your review of this decision is that there are implications here flowing from the Human Rights Act and recent court decisions and also the Corporate Manslaughter Act and you would not wish to put RAF personnel or any service personnel into aircraft which did not have a very good record?

  Mr Davies: Of course, none of us would wish or dream to put air crew into aircraft in whose safety we did not have complete confidence. I can give you the quick answer that considerations of human rights legislation and so forth did not play any part at all in the thoughts I have just expressed and the decisions I have made so far.

  Mr Baguley: For clarity, we have a duty of care to our people under the Health and Safety at Work Act to ensure that the capabilities that they operate are safe and that we have reduced the risks of any major injuries or fatalities to as low as reasonably practicable. With the life extension of the Puma fleet, if we go down that route, there will be an extended exposure to risk. One of the key things we look at in extending the aircraft are the safety aspects. The principal safety hazard on Puma at the moment is associated with its engines and particular handling characteristics which is why, if we extend the life of the aircraft, we will replace the engines.

  Q162  Robert Key: That will deal with the anticipatory issue?

  Mr Baguley: That will have a full digital flight control system with digital engine control which will remove the anticipatory issue. We are also looking at part of the LEP to replace the cockpit instrumentation with modern digital instruments. We will also introduce a digital flight control systems. All of these things will improve the overall safety of that fleet, so safety is a paramount consideration whenever we consider extending the life of a helicopter fleet.

  Q163  Robert Key: Minister, if you go ahead with the Puma life extension programme, all the work that Mr Baguley has described will be carried out in Romania. Would it not be better to do more life extension of the Sea King which would at least provide British jobs for British workers?

  Mr Davies: My job is to try to spend the taxpayers' money to achieve maximum effect in defence capability terms. There are obvious constraints on where we can procure equipment. We will not procure military equipment from China, Russia or somewhere like that for reasons you will appreciate, but I have no problems at all about work being done in Romania if that gives the best value for money. That is not a consideration. The other day there was a newspaper article suggesting that that was a consideration in somebody's mind, possibly mine. That is not true at all. Whichever route we go down we will apply consistent principles and get best value for the taxpayer. We need sovereign capability in this country in the areas of ability to maintain our platforms and upgrade them and military technology insertion. We need the design authority and systems engineering capability here. We do not necessarily need metal-bashing capability here. We need only what is necessary to buy here competitively, but I would be concerned about buying components, let alone sub-systems, from outside the European Union or NATO for obvious reasons. The broad arithmetic is that at the present time we are embarked on a course which would lead to our extending the lives of the Sea King to about 2018 and the Puma to 2022, in other words not a very long time for the investment required. As against that, we have the Future Medium Helicopter arriving perhaps in 2017. These figures have not been to the Defence Board; they are just provisional ones to give the Committee a sense of the orders of magnitude. I am not in any way committed to these particular numbers. Obviously, if we decided that we were able to forgo the life extension programmes that would require an earlier introduction of the Future Medium Helicopter by whatever means. If an alternative is not practicable we would have to revert to the original plan. I believe I have now set out the main criteria which we will be looking at in taking a decision on this matter.

  Mr Baguley: To clarify the position on where the work will be done if we go forward with the Puma life extension, the bulk of the engineering design will be done in France where Puma was originally manufactured. A significant proportion of the installation of the engines and the basic work of refurbishment will be done in Romania and some of the theatre-specific and UK-specific issues will be addressed within the UK. Broadly speaking, in economic terms 30% of the work by value will be done in the UK, 60% by value will be done in France and 10% by value will be done in Romania.

  Q164  Robert Key: How big will be the dip in capability while we wait for the decision on Puma or Sea King and the arrival of a Future Medium Helicopter?

  Mr Davies: We are trying to avoid dips in capability. At the present the Pumas are not being employed in Afghanistan; they represent a contingent capability to deploy if we really need them. We are looking at the issue of the extent to which we have that contingent capability in reserve, how much we need it and what risk we may place against it. But I do not anticipate or accept that there would be any great difference in the risk we took in the two scenarios. If there was a very great difference in the risk that itself might be a determining factor in deciding how to go forward.

  Commodore Harding: A very good example, if you look at the written evidence submitted in advance, is the Sea King LEP. We have some older Sea Kings, the Mk6, which we have been operating to support Commander Helicopter Force in the past. It is up to Mr Baguley to conduct that review for the Minister and let him see all this background data. With the Sea Kings, I can probably buy into the life extension programme those Mk6s for use at Yeovilton to do the basic baseline training. They are not at the standard for Afghanistan but there are two ways to do training: that which you are about to do with all the display night vision goggles and basic instrument flying, engine off landings and everything else. Therefore, the IPT team leader for the Sea King is very confident that we will not see a dip and not reduce what Brigadier Abraham and others want in Afghanistan. If you look at our immediate support helicopters of which we have three, the Merlin Mk3 and Mk3A are just about to deploy and at the end of the year we have the Sea Kings and there will not be a dip. It means that with Puma as we take it back it will go through a rather more intrusive capability. The other point about Puma is that it is a step change in capability; with its engine the difference in what the aircraft can do over time will be quite amazing in terms of platform choice. We are underscoring that and saying to PJHQ that we believe we can deliver what they need.

  Q165  Mr Jenkin: It would have been far easier to make these decisions if we had not taken £1.4 billion out of the helicopter programme in the early part of the decade and we would not have been messing around with a patch-up job on Puma; we would have gone straight for a new helicopter. But the real question is: why not take the opportunity now to reduce the number of helicopter types and buy new?

  Mr Davies: We are where we are. We have to take decisions now in the light of the circumstances at the time. I do not want to waste too much time going back and rewriting history to see what might have happened if we had not done this, that or the other.

  Q166  Mr Jenkin: We opposed that then and I presume you did, too.

  Mr Davies: That could very well be the case. I am not even defending the decision now from where I sit. I simply say that I am not going to go back over that. My concern is to take the right decisions now.

  Q167  Mr Jenkin: What about the reduction in helicopter types?

  Mr Davies: I have a lot of sympathy for what you have been saying. I believe that the answers given by Commodore Harding and Mr Baguley also confirm that. All things being equal, it is better to have a smaller number of helicopter types. As my two colleagues know very well, several times I have pressed them on the issue of trying to make some helicopters which now have a single role have dual, even triple, capability. There are some possible opportunities for that. Therefore, all things being equal it would be a good idea. If we went for the more rapid procurement of the Future Medium Helicopter and dispensed with the life extension programmes, unless we procured several different types of Future Medium Helicopter off the shelf, which is a possibility, we would probably end up de facto with a smaller number of helicopters in our fleet. You will be aware that the Gazelles are running out of service and they will not be replaced. There is no reason to replace their capability; we do not need it any more. Again, that will be the elimination of a new type of helicopter, so we are moving in that direction. I agree that that is a favourable direction in which to move.

  Q168  Mr Jenkin: We have 550 helicopters in the current fleet. How many helicopters do we plan to finish up with in 2020?

  Mr Davies: That is a very good question but I cannot answer that precisely today.

  Q169  Mr Jenkin: Approximately?

  Mr Davies: I would rather not do that.

  Q170  Mr Jenkin: Because it is embarrassing, is it not?

  Mr Davies: It is not embarrassing at all. We are reviewing the whole of this and until we know which of the two routes we shall take I cannot answer that question.

  Q171  Mr Jenkin: It is likely to be fewer than 300, perhaps 250?

  Mr Davies: I should like to repeat what I said yesterday in the House. I am interested in outputs rather than inputs; I am not interested in counting platforms but buying capabilities.

  Q172  Mr Jenkin: It will be fewer than 300, will it not?

  Mr Davies: It will certainly be fewer than 550.

  Mr Holloway: Can you say to the nearest 50?

  Q173  Mr Jenkin: Do you not know?

  Mr Davies: It is not a question of my not knowing. The numbers will flow from the establishment of the capability, so I really cannot give a precise answer.

  Q174  Mr Jenkin: Eleven years is not a very long time in the timescale of helicopter capability.

  Mr Davies: I will not make any commitment today. Let us see if we can give you some idea.

  Q175  Mr Holloway: Can you give it to the nearest 50?

  Mr Baguley: If I may, the intention at the moment is to acquire over 120 new helicopters in the next decade and we have plans in place to upgrade over 200 helicopters over that period. That gives you a minimum number that we shall be looking at. The decision on the final numbers for any of those fleets will be made only when we make the formal investment decision.

  Q176  Mr Holloway: You must have some idea of the number to the nearest 50.

  Mr Davies: I think that gives a number of between 300 and 400, does it not? I am not prepared to be tied down to any figure today, but we shall make an announcement in due time. Some of the helicopter types we have we shall run through to 2040. We have 48 Chinooks at the moment and they will go past 2040. We have 67 Apaches and unless we have attrition we shall keep those until after 2040. Therefore, a lot of the current helicopter types we have will go right the way through. Some of the helicopter types cannot go all the way through. We have already explained our plans to change that. To some extent it depends on which helicopter types we go for, which ones we purchase if we go for the Future Medium Helicopter, what capability we are purchasing and how many platforms we need. Therefore, the number of platforms should be a function of the capability you require, not the other way round. We start with capability.

  Q177  Chairman: Yesterday you said you were more interested in outputs than inputs. I understand that while you are still making these decisions you do not want to be tied to any particular number of platforms, but there is something to be said for numbers as well as quality, is there not? There is something to be said for having the helicopters available to allow for increased tempo. Recently, Major General Barney White-Spunner said that, "In land operations, mass and tempo are key elements in tactical success and two available frames will always be better than one". We understand the benefits of increasing the number of hours from the helicopters we have, but do you accept that there are genuine benefits in increasing the number of helicopters that we have in order to provide for that tempo and flexibility?

  Mr Davies: I agree that there are certain minimum numbers that you tend to need for any particular tactical purpose, but I do not agree that two airframes are always better than one. For example, I do not suppose for a moment that two Gazelles are better than one Apache. That would be crazy. One Apache is probably better than 10 Gazelles. You can play this game for as long as you like, but it is not true to say that two airframes are necessarily better than one. There is another reason for my reticence in this matter. We have not decided which way we are going forward; we have not entirely decided on the contractual mechanism with which we will go forward. We will be going to suppliers and asking what they can offer us. I do not want to say in advance either how much money we are prepared to spend or exactly how many units we will buy. That is not a sensible way to go into commercial negotiation. We will enter into some commercial negotiations if we go the different route that I have outlined that we may possibly be considering at the present time. I am afraid that I am not prepared to give the Committee today any precise figures or a much better indication of the numbers than the ones I have just given to Mr Holloway. It may be that in a few months' time we shall be able to give the Committee something slightly more precise about our projections.

  Q178  Chairman: I have not been asking about precise figures but the general direction in which defence seems to be going with an incredible uplift in the capacity and capability of each individual platform but a general reduction in numbers so that the quality of numbers tend to be ignored or left behind. Do you not accept that that is a worry in the helicopter fleet as well?

  Mr Davies: I totally accept that that is a trend in defence with improving technology. I also accept that in World War II we had perhaps 5,000 Lancaster bombers. We will probably get far more capability out of two or three JSFs in terms of the ability to strike the targets required with precision and effect. That is perhaps an extreme example but it is an accurate one; it is an instance of how technology drives the process that you have just described. Is that a worry? It is not a worry because I accept it. Does it mean that eventually we can have just one or two combat aircraft or helicopters in operation? Of course not. There comes a point when the graph begins to curve rather sharply and you no longer get advantage by replacing numbers with improved technology and effect. We have to look at it pragmatically case by case, weapons system by weapons system and platform by platform. The question is a very sensible, intelligent one and one we should always ask ourselves. It is not one that is susceptible to a very precise answer, but it is an issue to which we should be alive. It certainly means that we should not be in the business of just counting platforms or encouraging the public to play Dover patrol, if you like, if they want to estimate what kinds of capability their taxpayer money is being used to purchase because that would not be a sensible way forward. We need to look at capability. What I want increasingly to contract for is capability through availability and capability contracts. We shall return to that in this particular context as perhaps in others.

  Q179  Chairman: Against the background of the increasing capability of each platform but a reduction in the number of platforms we know that a gap is emerging. There will be a reduction or dip in the next few years, will there not?

  Mr Davies: There will be a trend towards a smaller number of platforms in helicopters as in other systems for exactly the reasons you have described and we have both been talking about.

  Commodore Harding: I go back to what I said about frontline commands telling us how well we are doing and everything else. In some areas when you have capability going out of service particularly during operations we the military want the old capability at this level and the new capability—that may not be numbers—at the same level. Occasionally, you have to accept the fact that it is not possible to do that. There is one example in the grey fleet which is the Merlin Mk1 to Mk2 programme where we are changing processes, bits of the cockpit and the aircraft down at Culdrose. There will be a dip down to a level that we have deemed to be as low as we can go while the aircraft are returned to the manufacturer for rework. They are not building new aircraft. A number of aircraft will go back into the factory to be reworked and there will be a dip over time that you have to live with. If you have new aircraft coming in you will try all aspects to make sure that those numbers go down and numbers come up. Over time in real life that is quite a tall order and it is expensive. I go back to the point that during operations you have to get that right. Outside operations you can take what we call capability holidays where we accept that as a big aircraft or new project comes in we might have to transfer over the people. A good example is the Navy's future carriers. You have to take the older carriers out of service earlier to get the people off them retrained and refamiliarised with the new ships and put them to sea. There is no other way of doing that other than by employing vast numbers of additional people. Therefore, on some aspects there are things we are able to do. Perhaps I may add one thing about the numbers about which you asked. Over the period since we built Gazelles, Lynxes and everything else—I refer to the different roles and everything else as the Minister said—one bit we sometimes forget is that when we speak of the Defence Helicopter Flying School those aircraft are leased; the contractor delivers the service and everything else. There are other areas in the world where we have contractors providing the aircraft as well—Brunei, Belize and in the future, Canada for the British Army training range at Suffolk—because it is a better way of doing it. Sometimes there is a considerable number of aircraft in those three or four areas. Those numbers appear to show a huge fall-off, whereas we are just doing it in a different way as the Minister said and it is effective, if not more so.

  Mr Baguley: For the record, we currently lease 67 light helicopters. If we look at the overall numbers we also need to consider which helicopter types we are reducing. It is at the light end of the scale and that is because some of those roles are being taken over by other assets such as UAVs.


 
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