Engineering: turning ideas into reality - Innovation, Universities, Science and Skills Committee Contents


Memorandum 90

Submission from the Cogent Sector Skills Council and the National Skills Academy Nuclear

  This submission, in support of the Innovation, Universities, Science and Skills Select Committee case study into nuclear engineering, is forwarded on behalf of Cogent Sector Skills Council and the National Skills Academy Nuclear following consultation with representatives from the nuclear industry.

  Cogent is the Sector Skills Council (SSC) for the Chemicals and Pharmaceuticals, Offshore Oil and Gas, Nuclear, Downstream Petroleum and Polymer Industries. It is one of 25 SSCs which, together with the Sector Skills Development Agency forms the Skills for Business Network.

  The National Skills Academy Nuclear (NSAN) was launched on 31 January 2008 and its vision is to create, develop and promote world class skills and career pathways to support a sustainable future for the UK Nuclear industry. The Academy is the leading body of an employer led strategy to develop a quality standardised and co-ordinated approach to education, training and skills in the Nuclear Sector.

  This submission concludes that:

    -  There are skill gaps within the nuclear industry and the industry average age profile is skewed towards the higher age bracket. In addition there are some specific shortages in defined employment areas (such as HSE inspectors) and in some essential specialist disciplines (such as Safety Case Specialists). Skills initiatives and their associated funding must be maintained to ensure that sufficient qualified and experienced people are available to support all aspects of the nuclear industry.

    -  The competition from national and international projects has the potential to lead to shortages in nuclear specialists and those conventional skills that are required to support the UK decommissioning and new build programme.

    -  Positive action is being taken by industry, in conjunction with Cogent Sector Skills Council, the National Skills Academy Nuclear and other bodies, to improve the situation and regularly update the background data on which skills planning and the associated training provision is based.

    -  The support of Government is vital in sustaining the skills base, through provision of funding and legislative action.

INTRODUCTION

  1.  This submission, in support of the Innovation, Universities and Skills Select Committee case study into nuclear engineering, is forwarded on behalf of Cogent Sector Skills Council and the National Skills Academy Nuclear following consultation with representatives from the nuclear industry.

  2.  The submission covers all of the elements of the terms of reference for this inquiry, namely:

    -  the role of engineering and engineers in UK society;

    -  the role of engineering and engineers in UK's innovation drive;

    -  the state of the engineering skills base in the UK, including the supply of engineers and issues of diversity (for example, gender and age profile);

    -  the importance of engineering to R&D and the contribution of R&D to engineering; and

    -  the roles of industry, universities, professional bodies, Government, unions and others in promoting engineering skills and the formation and development of careers in engineering.

THE ROLE OF ENGINEERING AND ENGINEERS IN UK SOCIETY

  3.  The term "nuclear engineer" covers a range of specialisations (eg mechanical, electrical and civil engineers, chemists, scientists and environmental engineers) who work within the nuclear technical context and regulatory framework, across the various aspects of the operating power generation, defence, decommissioning and maintenance aspects of the nuclear industry. Furthermore, they may be employed in research, design, development, manufacturing, installation, commissioning, contracting, consulting and teaching. Nuclear Engineers are therefore employed across the full range of Science Engineering and Technology (SET) areas of the industry.

  4.  Many of the graduate nuclear SET employees are registered with the ECUK as Chartered Engineers, with a commitment to achieving the highest professional standards and maintenance of the highest levels of safety, protection of the environment and innovation. They also have a major role in projecting the image of the industry in which they work to ensure that it is attractive to new recruits. However, the take up of registration with ECUK as Incorporated Engineer or Engineer Technician is low and well below the number of people eligible. ECUK is currently promoting the EngTech scheme and this is welcomed.

THE ROLE OF ENGINEERS IN UK'S INNOVATION DRIVE

  5.  Within the short and intermediate term the nuclear industry will require to face up to challenges in keeping existing power generation plants running to ensure a power generation gap does not develop while new build is progress and, face up to the challenges of decommissioning legacy plant. The challenges presented by the establishment of the Nuclear Decommissioning Authority (NDA) to accelerate the clean up of UK's nuclear legacy requires many new innovative processes to be enable these plants to be decommissioned safely and with demonstrable cost and time efficiency gains. Mature processes exist to deal with the decommissioning process and the tail end waste reduction and waste disposal. However, innovative processes could lead to improvements which would assist in accelerating the process and provide these efficiency gains. Innovative engineers will be needed to develop these processes to accelerate the decommissioning process whilst minimising the generation of radioactive waste.

  6.  Currently any new build nuclear plant will be of a generic design with modular construction on the chosen site. While a high level of skill within the operating company will be required to be the intelligent customer for this process, the level of innovation will be limited. However, in the very long term, UK must continue to ensure the security of energy supply and future nuclear plants will need to have further improvements to reduce waste generation and at the end of life, improved ability to decommission nuclear plant with much reduced radioactive waste generation. Research and Development will be required to enable this innovation.

THE STATE OF ENGINEERING SKILLS BASE IN THE UK, INCLUDING THE SUPPLY OF ENGINEERS AND ISSUES OF DIVERSITY

  7.  The nuclear industry employs approximately 50,000 Science Engineering and Technology (SET) personnel. The age profile of the nuclear industry is skewed towards the higher age bracket with the many of the employees within 10 years of retirement. Furthermore, a number of key "hot spots" do exist-for example, in the Health and Safety Executive/Nuclear Inspectorate, the employees tend to be concentrated in the higher age bands. However, industry experience is needed for these positions, which would explain this pattern. Age is also an issue in the sub-industry areas of Nuclear Heat Generation & Fuel Handling. Among process and machine operatives there is also a higher proportion of older workers. These categories are essential to the viability of all elements of the nuclear industry. The next 10 years will therefore see a large number of retirements from the industry, leading to a high level of replacement and training demand. There is also currently a shortage of other essential skills such as safety case specialists and project mangers with nuclear experience. Uncertainty over the direction the industry was taking before the establishment of the NDA and the decision on the potential for new build, had led to a reduction in Graduate Development Programmes and Apprenticeships. Graduate Development Programmes are being revived and work has now commenced on development of apprenticeships for the nuclear industry. This action is required to ensure sufficient lead time to educate, train and provide experience to new members of the industry in preparation for those retiring.

  8.  Competition from other industries (eg petrochemical) or in support of other national major construction programme, such as the Olympics, may also lead to a shortage of skilled personnel in areas where national and international shortages already exist. These include design engineers, particularly mechanical and civil professionals, Construction and Commissioning Engineers and Project and Programme Managers. Furthermore, the UK energy market accounts for less than 2% of the global requirements and many international energy production projects are underway or in planning which could attract skilled people away from the UK nuclear industry.

  9.  The nuclear SET workforce in the UK is overwhelmingly white and male and women and ethnic minorities are seriously under-represented. This could be related to the attractiveness of the industry and its security requirements where many jobs are only open to UK nationals. The Ethnic and Gender ratios across the industry as a whole are shown in Table 1.


Ethnicity
%

White
96
Non-White
4
Gender
%
Female
18
Male
82


  Whilst Table 1 shows 18% of the workforce in the nuclear industry are female, many of these are in administrative posts with only 12% being in SET occupations.

  10.  The occupation distribution is shown in Table 2 and not surprisingly this shows that the educational level of employees is at the higher S/NVQ level.


Occupation
%

Managers and Senior Officials
4
Professional Occupations
38
Associate Professional and Technical
13
Skilled Trades
24
Process Plant and Machinery Operations
5
Elementary Occupations
5
Occupations other than SET
11


  Table 2 Occupations by %

  11.  A graph of the education level of the personnel in these occupations in the nuclear industry is mapped against the educational requirements in Figure 1.


  Figure 1 shows that there is an oversupply of people qualified at S/NVQ Level 1 and below although these occupations only account for 5% of the workforce. However, there is a 33% deficit of people qualified to S/NVQ level 2 and 3 which account for 53% of the nuclear industry.

  12.  The figures above account for the current state of the industry, however, retirements, normal industrial churn and the changing operations of the nuclear industry needs to be taken into account. For example, when a nuclear power plant reaches the end of life, there is a need to re-skill from operating skills to decommissioning skills. Cogent research indicates that around 10,000 people will need to be trained or re-skilled over the next 10 years to cover the skills gap and many of these will be in support of NDA programmes.

  13.  A new nuclear power station build programme is expected to place a demand on construction skills from around 2011, with specialist electrical and mechanical installation occurring a year later. A few nuclear specialists will be required in the early years to support the licensing and safety case preparations but, with operations expected to commence in 2017, new build will not be expected to place a great demand on new nuclear specialist jobs until around 2015. Further research is being conducted in this area by Cogent to support the Energy White Paper skills review.. There is an excellent opportunity for a pro-active approach to skills development for the new build agenda and the mechanisms are in place via NSAN, Cogent and the Universities to ensure that we have the right skills in place at the right time to address this challenge.

  14.  The training and re-skilling of the nuclear SET workforce required to close and sustain the skill base of the nuclear industry is not insurmountable and is being worked on by industry, the NDA, Cogent Sector Skills Council, the National Skills Academy Nuclear, Academia and others with Government support. Despite all this effort, public perception is a major feature in recruitment and retention in the nuclear industry. Until recently the image of the nuclear industry has been that of a contaminating process and an industry in decline. The clean-up facilitated by the NDA, the prospect of new build and the impact of "global warming" are now having a positive effect in attracting people into the industry. This preposition is backed up by crude data such as the number of people applying for nuclear MSc courses and the large number of graduates vying for places on industry development programmes.

THE IMPORTANCE OF ENGINEERING R&D AND THE CONTRIBUTION OF R&D TO ENGINEERING

  15.  There is a requirement to manage nuclear waste from previous generations of nuclear plants from both civil and military activities. Whilst these clean up activities generally use mature technology options, there exists opportunities to reduce over costs to UK tax payers through investment in research and development into innovative new options. Even where mature technology options are utilised, the waste management activities also require extensive technical support.

  16.  Disposal of nuclear waste is a sensitive issue in terms of proposed technology options and particularly location of facilities. The UK Government has established a process for evaluation of options for disposal of higher activity nuclear waste based on learning from historic and international experiences. The framework used has been to establish an advisory body titled "Committee on Radioactive Waste Management" (CoRWM). The CoRWM committee identified, in its summary review in 2006, the need for "a commitment to an intensified programme of research and development into the long-term safety of geological disposal aimed at reducing uncertainties at generic and site-specific levels, as well as into improved means for storing wastes in the longer term." It is expected, based on these recommendations, that a major research programme will be initiated.

  17.  Many roles in the nuclear industry require a high level of technical competence, where the traditional entry route is through the completion of postgraduate studies. It is believed that for the industry to maintain a high level of technical competence, a sustained programme of support to University research activities will be required in the areas of nuclear science and engineering.

THE ROLES OF INDUSTRY, UNIVERSITIES, PROFESSIONAL BODIES, GOVERNMENT AND OTHERS IN PROMOTING ENGINEERING SKILLS AND THE FORMATION AND DEVELOPMENT OF CAREERS IN ENGINEERING

  18.  Industry-Industry has a major role to play in sustaining the nuclear SET skill base. Cogent Sector Skills Council and the National Skills Academy Nuclear have had extremely good support from the nuclear industry. This has taken the form of funding, personnel secondments and resources in support of skills initiatives. Industry must also play a full role in development of technical staff through apprenticeships and graduate development programmes. Traditionally the nuclear industry has appreciated the need to have a highly skilled and motivated workforce to maintain the high level of safety required and to respond to the high level of safety regulation. The main companies also appreciate the need to sustain the skill levels of their supply chain. However, many of the companies in the Supply Chain have limited their investment in training and skills development in recent years due to uncertainty over future contracts, it is essential to maintain and further developed a skilled and competent Supply Chain. A Nuclear Skills Passport is being developed, to align with the national Qualification Credit Framework, and this will be a key tool in demonstrating the competence levels of staff across the whole industry including the Supply Chain.

  19.  Schools-A major factor in ensuring the supply of new entrants into the nuclear industry is having an adequate pool of STEM students. This must start in the schools and there have been numerous studies into increasing the level of STEM teaching. One particular initiative relevant to the nuclear industry is the Energy Foresight programme being funded by the National Skills Academy Nuclear (NSAN) and overseen by an NSAN industry steering group. The aim of this programme is to provide a set of education resources, including teacher training, for Keystage 4 that present Radioactivity and related issues in personal and social context, supporting the new science GCSE curriculum. The results of an evaluation by the Open University of the Energy Foresight programme showed that overall more students were being attracted to science subjects and, in particular, there was a positive opinion shift in the attitude of girls about working with radioactive materials. The nuclear industry is also supporting Energy Foresight through provision of school ambassadors.

  20.  Universities-Universities can assist in the provision of skills through provision of relevant course and providing students with opportunities for placements in the nuclear industry. Traditionally there have not been any specific nuclear engineering first degree courses, although some Universities have provided nuclear related modules. Graduate nuclear education has, in the main been provided through post-graduate courses. In response to increased demand, two Universities have started Nuclear Engineering degrees. Universities also provide a range of related MSc courses and 11 Universities/Higher Education Institute Departments have collaborated to form he Nuclear Technology Education Consortium to deliver MSC courses across the breadth of the nuclear industry. The programmes have been developed in consultation with industry. University research department also conduct some of the essential research work needed by the nuclear industry.

  21.  Professional Bodies-Engineering Institutions, Learned Societies (such as the British Nuclear Energy Society) and the Engineering Council UK play major role in ensuring that the standards of Chartered and Engineering Technician engineers are maintained. The institutes and Learned Societies also facilitate some of the continuing professional development the nuclear SET workforce through their professional journals and through the organisation of conferences and seminars, which enables the spreading of best practice awareness of changes happening within the nuclear industry and its engineering processes. Accreditation and approval of education and training course by Institutions also ensures the relevance to the nuclear industry is maintained.

  22.  Sector Skills Councils (SSCs)-SSCs and the Skills for Business Network enables the skills need across the nuclear industry to be articulated to Government, skills agencies, qualification authorities, educational institutions and training providers. Cogent SSC signed a Sector Skills Agreement SSA with the nuclear industry, Government, Trades Unions and other stakeholders in 2006 identifying the skill gaps and solutions for resolution of shortages. Cogent SSC, in conjunction with the National Skills Academy Nuclear, is now implementing the SSA solutions and other to provide the skills required by the nuclear industry. A key problem for SSCs is accurate modelling of the situation. For example, on one side there is the individuals' circumstances and on the other there are strategic decisions on how many nuclear power stations may be built an where they will be sited. An example of the former is that many employees have pension agreements that allows retirement at 60 years of age, while recent age discrimination legislation allows them to be more flexible in when they will leave the industry. The latter issue will come out of the industries response to the ability to build new nuclear power stations and how this translates to the particular regional skills shortage. Cogent SSC is working with Government to sign a Sector Compact which will articulate the nuclear industry training requirements and get an agreement for funding of specific training activities. As part of the Sector Compact, Cogent SSC, on behalf of the nuclear industry, are making the case to extend the "Train to Gain" scheme to make it more applicable to the higher skills levels required by this science based industry.

  23.  Trades Unions-As noted in paragraph 20, the Trades Unions have been supportive of the need to train, upskill and reskill the workforce and Cogent SSC is aware of the UnionLearn own initiatives that supplement the employer training programmes. The Unions have a key role in ensuring effective implementation of all the Skills Initiatives developed by both Cogent and the NSAN and are on the Boards of both organisations. They also have a place on all the NSAN working groups, with a lead on the development of the "Worker Trainer" Programme.

  24.  Government-The skills issue has been recognised across central Government Departments Regional Agencies and there are many examples of studies into either the particular needs of the nuclear industry or the more general provision of STEM capable people through funded initiatives in schools, apprenticeships, Further and Higher Education institutions and research. Government's role is essential to provide the funding necessary to ensure the success of the nuclear industry through the provision of the right level of skills. This includes having a flexible response to funding training and education initiatives required by strategic industries. Some Regional Development Agencies, such as NWDA, have made significant investments into the establishment of the NSAN and there is a need for this support to be continued across the RDA network.

  25.  With much of the nuclear industry focussed on the decommissioning of legacy plants, the Government also has a role in providing a consistent level of funding to the NDA to enable sites to plan ahead with certainly and thus provide a the platform for succession and career planning for individuals within he industry, including the supply chain. Without this, recruitment, initial training and upskilling will not be possible for the decommissioning sector of the nuclear industry and its supply chain. The power generation sector of the nuclear industry is also readily affected by changes Government policy which can affect their profitability, with consequent impact on short term training programmes for their employees. Reductions in profits can also impact on contractors and reduction in the supply chain skill base.

CONCLUSION

  26.  There are skill gaps within the nuclear industry and the industry average age profile is skewed towards the higher age bracket. In addition there are some specific shortages in defined employment areas (such as HSE inspectors) and in some essential specialist disciplines (such as Safety Case Specialists). Skills initiatives and their associated funding must be maintained to ensure that sufficient qualified and experienced people are available to support all aspects of the nuclear industry.

  27.  The competition from national and international projects has the potential to lead to shortages in nuclear specialists and those conventional skills that are required to support the UK decommissioning and new build programme.

  28.  Positive action is being taken by industry, in conjunction with Cogent Sector Skills Council, the National Skills Academy for Nuclear and other bodies, to improve the situation and regularly update the background data on which skills planning and the associated training provision is based.

  29.  The support of Government is vital in sustaining the skills base, through provision of funding and legislative action.

March 2008





 
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