Engineering: turning ideas into reality - Innovation, Universities, Science and Skills Committee Contents


Memorandum 124

Submission from cintelliq Ltd

  Since its formation in 2002 cintelliq has been tracking the commercial and technical activities of the organic semiconductor and organic electronics industries. cintelliq provides information services and technology consulting to the organic semiconductor industry. cintelliq is responsible for providing the following services:

    -  free weekly newsletter to the industry (OSA Direct);

    -  bi-monthly journal (Organic Semiconductor Industry Journal);

    -  quarterly report on patents covering organic semiconductor and organic electronic technologies (Organic Semiconductor Patent Analyst) first published in March 2004;

    -  annual conferences since 2003 (OSC-03, OSC-04, OSC-05,OEC-06,OEC-07,OSC-08); and

    -  consulting activities-projects for many of the major companies in the organic semiconductor/electronics industry- project include-patent analysis, market evaluation, due diligence, analysis of government funding and VC investments.

  cintelliq limited is based at St John's Innovation Centre, Cambridge, UK.

  Prior to founding cintelliq Limited I have spent much of my career identifying, selecting, acquiring and exploiting new technologies. This includes working for:

    -  Cambridge Display Technology the inventors of light-emitting polymers.

    -  Cambridge Consultants (Arthur. D. Little) where I was directly involved in providing strategic and operational advice to clients dealing with the commercialisation and impact of emerging technologies. Key experience gained-developing technology and product roadmaps; technology intelligence; technology due diligence and reviewing strategic and operational options of R & D groups.

    -  Institute of Manufacturing (University of Cambridge) where I was involved in developing tools and techniques for auditing technology management processes.

  Academic qualifications are-a BSc in Physics, MSc. Digital Systems and an MBA from Manchester Business School.

1.  The UK needs to rapidly increase UK engineering and manufacturing capability in "plastic electronics" if it is to retain its current world class position during the next phase of industry growth

    -  The UK has developed a significant IP position in both OLEDs and Organic transistors.

    -  However, despite the UK holding a key IP position in fundamental OLED technology all manufacturing of displays has migrated to the Far East.

    -  The majority of UK and European organisations involved in "plastic electronics" are typically small companies who have spun-out from either university labs or large companies. The staffing of these companies are primarily scientists, and there are few staff with engineering or manufacturing disciplines.

    -  Compared to the Far East the UK, and Europe, has few significantly large product focused organisation developing "plastic electronics".

    -  In the Far East the situation is radically different. The top ten organisation developing organic electronics are large and well known-Sony, Samsung, Epson, Toshiba and other. They have the ability to quickly refocus internal engineering and manufacturing resources on to the commercialisation of "plastic electronics".

    -  The consequence is that in the UK and Europe there is a shortage of engineering and manufacturing expertise with direct knowledge of "plastic electronics" to assist in the next phase of industry development.

    -  Without such engineering and manufacturing capability the clear lead already obtained in "plastic electronics" in the UK and Europe could be eroded and eventually lost.

2.  "Plastic Electronics" is important to the UK

  "Plastic Electronics" is important to the UK for the following reasons:

    -  Over the past 20 years the UK has developed a world class position in organic semiconductor and organic electronics. Including both materials know-how and process know-how

    -  The "plastic electronics" market is expected to be worth between several billions of dollars and several hundred billion dollars over the next 5 to 20 years.

    -  More than $1.3 billion invested by Governments and VC investments (Europe and US) for the period 2000-Q1 to 2007-Q2

    -  The largest ever single VC investment ($100 million) in Europe was made to finance the world's first large-scale manufacturing facility being built by Plastic Logic (UK) in Dresden

    -  Polymer Vision, a spin-out from Philips, has built its first manufacturing line for organic transistors in Southampton

    -  The world's first substrate supplier to both Plastic Logic and Polymer Vision is DuPont Teijin Film based in the UK

    -  The UK has a growing number of companies who are actively participating on an international level in "Plastic Electronics"-this include Cambridge Display Technology, Plastic Logic, Merck (UK), DuPont Teijin Films, OLED-T, Novalia, and CENAMPS

    -  The majority innovation in the UK on "Plastic Electronics" is predominantly being developed by starts-up and key research projects in universities

3.  "Plastic Electronics" worldwide is important

  3.1  Over the past 20+ years there has been much research and development worldwide on a new class of electronics that takes advance of organic materials with semiconducting properties. These organic semiconducting materials can be formed in to individual electronic components-leds, transistors, photovoltaic, lasers, memory and sensors.

  3.2  By combining these individual components into arrays and circuits new products and applications can be created these include-ultra-thin displays, flexible displays, eBooks, solid-state lighting, solar cells, memory and RFID.

  3.3  The technology will lead itself to the development of low-cost and disposable electronics for consumer applications.

  3.4  Products made from these devices can result in lower-cost, more energy efficient, more environmentally friendly, and because these devices are constructed from thin films (100nm or less) will use less materials.

  3.5  These new devices can be manufactured by adopting not just conventional vacuum deposition techniques but also a wide range of printing techniques such as ink-jet gravure, and flexo-graphic.

  3.6  In terms of maturity it has been said that the "organic semiconductor" industry is probably at the same level of maturity as the silicon industry was around the late 1960s or early 1970s.

    NOTE:  The term "Plastic Electronics" are used frequently by the press. However, it is important to point out that many other terms are used to describe the same range of components, products. This includes the terms:

    -  Plastic electronics.

    -  Printed electronics.

    -  Polymer electronics.

    -  Organic electronics.

    -  Organic semiconductors.

    cintelliq uses the terms "organic semiconductors" and "organic electronics".

  3.7  The size of the opportunity: Organic electronics is still very much an emerging technology, and there are hundreds of companies worldwide that are currently developing innovations in new materials, new devices and new processes to realise new products and new applications. Forecasted market sizes vary but it is expected that over the next 5 to 20 years the overall value of the market could between a few billion dollars to several 100 billion dollars. While the size and timings will vary the key point to note is that there is a growing consensus that there is a sizable market ahead.

  3.8  The first segment of this market to begin commercialisation is OLED based displays. In 2007 sales of OLED based displays reach about $500m (DisplaySearch, Mar 2008).

  3.9  Organic Electronics sales are not yet established with several companies developing manufacturing facilities.

  3.10  The most commercially advanced are transistors. Initial applications of organic transistors are as backplane drivers of e-paper products.

  3.11  Two companies poised for commercial launch of e-book applications

    -  Plastic Logic, based in Cambridge, is currently building their production facility in Dresden, and expects first commercial products during the early part of 2009.

    -  Polymer Vision, based in The Netherlands, will begin production this year at their manufacturing facility in Southampton.

  3.12  These two production facilities are the first commercially available of organic backplanes in the world, and OLED will commercialise these include-RFID, solar-cells, memory, sensors and lighting.

  3.13  Over the course of the next five years more applications based on organic electronics.

4.  Organic Semiconductor Patents 2004-07

  4.1  Patents are a key indicator of technological innovation. The number of granted and application patents published on organic semiconductor and organic electronics has grown steadily each quarter since 2004-Q1.

Figure 1

ORGANIC SEMICONDUCTOR PATENT FILING-2004-Q1 TO 2007-Q4


  Source: cintelliq Ltd.

  4.2  Prior to 2005 only EP, US and WO where fully classified. Since 2005 all EP, US, WO and JP the patents were fully classified. The following analysis is based on patent data for the 30 month period 2005-Q1 to 2007-Q2.

  4.3  Intellectual property (IP) is being filed worldwide across the full range of organic electronic devices-led, transistors, photovoltaic, lasers, sensors and memories are being developed.

Table 1

ORGANIC SEMICONDUCTOR PATENTS-2005-Q1 TO 2007-Q2: DEVICES


Organic semiconductor based devices
OLED
Organic Electronics
Other
Total
Priority Region
LED
Transistors
Photovoltaic
Laser
Sensors
Memory
Cell
Other
Total

Europe
1133
184
79
3
23
89
304
1,815
US
1826
225
136
25
22
173
365
2,772
Far East
9,942
772
118
18
33
113
705
11,701
Total
12,901
1,181
333
46
78
375
1,374
16,288

Source:  cintelliq Ltd


    NOTE:  There have been academic studies on the differences between Japanese patent filings strategies and European/US patent filing strategies. One of the findings is that Japanese companies tend to file patents with narrower claims, whereas European and US companies tend to file patents with broader claims. The result is that Japanese companies may file more patents whereas European and US companies may file fewer patents for similar inventions.

  4.4  Organic semiconductor patents can also be classified in terms of the intellectual property they seek to protect. Again these can be divided in to two distinct groups-materials related patents and process related patents.

Table 2

ORGANIC SEMICONDUCTOR PATENTS-2005-Q1 TO 2007-Q2: MATERIALS AND PROCESS


Materials
Process
Both
Priority Region
Material
Substrates
Encapsulation
Patterning
Deposition
Device
Structure
Fabrication
Other

Europe
747
28
75
56
68
454
162
225
US
946
23
152
64
175
749
256
407
Far East
2,999
246
718
256
653
2,695
1,631
2,503
Total
4,692
297
945
376
896
3,898
2,049
3,135

Source:  cintelliq Ltd.


  4.5  Combining the two previous tables makes it easier to compare and contrast the differences between priority regions.

Table 3

ORGANIC SEMICONDUCTOR PATENTS-2005-Q1 TO 2007-Q2: DEVICES VS MATERIALS AND PROCESS


Priority Region
OLED
Organic
Electronics
Both
Total

Europe
Materials
566
95
189
850
Process
405
235
100
740
Both
162
48
15
225
US
Materials
739
176
206
1,121
Process
757
342
145
1,244
Both
330
63
14
407
Far East
Materials
3,284
321
358
3,963
Process
4,260
662
313
5,235
Both
2,398
71
34
2,503
Total
12,901
2,013
1,374
16,288

Source:  cintelliq Ltd.


  4.6  OLED dominates the patent landscape, but this is only to be expected as it was first to be discovered/invented in the late 1980s. Eastman Kodak discovered small molecule based OLEDs around 1985 and Cambridge University discovered polymer based OLEDs around 1988. Cambridge Display Technology was founded in 1992 to exploit polymer based OLEDs.

  4.7  OLED IP (Europe): Europe has developed a strong IP position in materials and device structures. However as virtually all OLED displays are manufactured in the Far East namely -Taiwan, Korea and Japan-this is where the majority for the process related IP has been developed. This can be seen in the number of process related patents filed in the Far East compared to Europe.

  4.8  The early work in the UK on polymer based OLED devices has enabled a strong IP position in fundamental polymer based OLED IP.

  4.9  Only two of the top ten European assignees manufacture end user products-Osram and Philips (displays and lighting). The remaining assignees are either material suppliers or licensing companies.

  4.10  These top ten assignees account for 64% (715/1,123) of the European OLED patents.

Table 4

TOP TEN EUROPEAN PATENTS ASSIGNEES-2005-Q1 TO 2007-Q2: OLEDS


Assignee
Materials
Process
Both
Total

Cambridge Display Technology Ltd
55
60
18
133
Koninklijke Philips Electronics NV
29
65
32
126
Merck Patent GmbH
88
6
94
Covion Organic Semiconductors GmbH
76
4
80
Novaled GmbH
20
42
9
71
Philips Intellectual Property and Standards GmbH ... Koninklijke Philips NV
15
29
11
55
Thomson Licensing SA
6
20
15
41
Osram Opto Semiconductors GmbH
20
20
1
41
Ciba Specialty Chemicals Holding Inc
39
39
BASF AG
34
1
35
Total
382
247
86
715

Source:  cintelliq.


    NOTE:  Philips files patents under different assignees, if combined they would rank 1st(181); Merck acquired Covion and combined would rank 2nd (174) and CDT would rank 3rd (133)

  4.11  OLED IP (Far East): Like Europe the Far East has developed a substantial amount of OLED IP, the majority of this IP is focused on process innovation. This is not surprising as the majority of OLED based displays are manufactured in the Far East.

  4.12  In contrast to European assignees many of the top ten Far East assignees manufacture end user products (displays). They are all household names-Epson, Samsung, Sanyo, Sony, LG Electronics and Canon. There is only one materials company listed in the top ten Far East assignees-Idemistsu Kosan.

  4.13  These top ten Far East assignees account for 52% (5,222/9,965) of the Far East OLED patents.

Table 5

TOP TEN FAR EAST PATENTS ASSIGNEES-2005-Q1 TO 2007-Q2: OLEDS


Assignee
Materials
Process
Both
Total

Seiko Epson Corp
130
733
391
1,254
Samsung SDI Co Ltd
204
491
286
981
Semiconductor Energy Lab Co Ltd
246
356
194
796
Idemitsu Kosan Co Ltd
289
106
15
410
Sony Corp
75
137
169
381
Fuji Photo Film Co Ltd
214
106
31
351
Sanyo Electric Co Ltd
71
146
111
328
LG Electronics Inc
79
143
55
277
Konica Minolta Holdings Inc
151
75
10
236
Canon KK
124
61
23
208
Total
1,583
2,354
1,285
5,222

Source:  cintelliq Ltd.


  4.14  Organic Electronics IP (Europe): Europe is clearly developing a substantial IP position in Organic Electronics with respect to both the US and Far East.

  4.15  This is predominantly driven by developers of transistors and memory devices. Infineon is currently ranked 1st, however this will change in the future as Infineon quietly withdrew from developing organic electronics a few years ago.

  4.16  In the UK Plastic Logic is developing organic transistors for use in e-Paper applications.

  4.17  Memory devices are important but often not widely noticed. Thin Film Electronics (SE) has been active since the late 1990s.

  4.18  It is worth noting that Cambridge University is the only academic assignee to appear in the top ten.

  4.19  The majority of the Merck patents listed were developed in the UK at the Merck Southampton facility.

  4.20  Top ten Far East assignees account for 262/677 = 39%

  4.21  There is a greater emphasis on Process IP (device architecture, fabrication, deposition and patterning) than observed in OLED IP.

Table 6

TOP TEN EUROPEAN PATENTS ASSIGNEES-2005-Q1 TO 2007-Q2: ORGANIC ELECTRONICS


Assignee
Materials
Process
Both
Total

Infineon Technologies AG
22
29
51
Thin Film Electronics ASA
27
20
47
PolyIC GmbH
1
18
10
29
Plastic Logic Ltd
24
5
29
Siemens AG
4
21
2
27
Koninklijke Philips Electronics NV
5
11
5
21
Konarka Technologies Inc
3
15
18
Merck Patent GmbH
10
2
12
Cambridge University Technical Services Ltd
3
7
10
Samsung SDI Co Ltd
9
9
Cambridge Display Technology Ltd
2
6
1
9
Total
50
169
43
262

Source:  cintelliq Ltd.


  4.22  Organic Electronics IP (Far East): The Far East, like Europe, is actively developing Organic Electronic IP. As with OLED there is a greater focus on process IP rather than materials IP. Again the top ten assignees are predominantly large well-know manufacturers of consumer products.

Table 7

TOP TEN FAR EAST PATENTS ASSIGNEES-2005-Q1 TO 2007-Q2: ORGANIC ELECTRONICS


Assignee
Materials
Process
Both
Total

Samsung Electronics Co Ltd
30
57
3
90
Konica Minolta Holdings Inc
52
29
2
83
Semiconductor Energy Lab Co Ltd
3
65
9
77
Samsung SDI Co Ltd
9
63
5
77
Canon KK
21
32
3
56
Seiko Epson Corp
3
48
3
54
Ricoh Co Ltd
22
24
1
47
Matsushita Electric Industrial Co Ltd
10
33
2
45
Sony Corp
7
28
5
40
Sharp Corp
11
17
4
32
Total
168
396
37
601

Source:  cintelliq Ltd.


  Top ten assignees account for 601/1769 = 34%

5.  Investments

    -  It is also worth briefly mentioning Government funding and VC investment in organic electronics. More than $1.3 billion invested by Governments and VC investments (Europe and US) for the period 2000-Q1 to 2007-Q2

Figure 2

CUMULATIVE INVESTMENT IN ORGANIC ELECTRONICS-2000-Q1 TO 2007-Q2


  Source:  cintelliq Ltd.

March 2008





 
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