Engineering: turning ideas into reality - Innovation, Universities, Science and Skills Committee Contents


Memorandum 54

Submission from Professor John Monk, Open University

1.  SUBMISSION ON ENGINEERING

1.1  Executive Summary

  1.1.1  Broadly engineers are employed to ensure things that are constructed behave reliably and safely as specified and engineers' efforts primarily help to bring about change.

  1.1.2  Engineered change affects a wide range of people and the environment in which change takes place. The requirement to evaluate the effects of proposed change brings an ethical dimension to the profession.

  1.1.3  Engineers are employed in practically every kind of organisation that employs or produces things. Developments in Information and Communication Technology mean that most organisations require engineering capabilities.

  1.1.4  ICT has substantially widened the scope of engineering and contributed to the expanding scale of engineered systems.

  1.1.5  There is a public lack of awareness of the work of engineers.

  1.1.6  The falling popularity of the profession will have an effect on the strategic reserve in UK engineering.

  1.1.7  The government has a significant role in encouraging engineering competence within UK enterprises.

  1.1.8  Standardisation is important to the successful development of engineered systems.

  1.1.9  There is a mixed economy in the formation of engineers in the UK with Universities providing good theoretical foundation, companies providing initial professional development and professional institutions providing quality assurance.

  1.1.10  The techniques of science and mathematics contribute to engineering judgements.

1.2  Contact

  John Monk, BSc(Eng), PhD, CEng, FIET, FBCS, MinstMC

  Professor of Electronics (Digital Systems)

  Department of Communication and Systems

  Open University

  Walton Hall

  Milton Keynes

  MK7 6AA

  j.monk@open.ac.uk

  Tel: 01908 653797

1.3  Qualifications

  1.3.1  I have been Professor of Electronics at the Open University for 25 years. The students of the undergraduate and postgraduate courses I have been associated with are largely employed in the engineering industry.

  1.3.2  I have had close contact with industry through lecturing, employment, secondments and research.

  1.3.3  I am involved in the activities of the Engineering and Technology Board, the UK Engineering Council, Royal Academy of Engineering, the British Computer Society and particularly the Institution of Engineering and Technology (IET). I have some international experience of educational systems and technology companies.

  1.3.4  I advise on and inspect industrial training and education systems, look at schemes in the armed services, and have interviewed, moderated and acted as registrar for hundreds of candidates applying for registration as engineers. I have been involved in decisions relating to the qualifications of thousands of engineers. I am the registrar for all applications for registration through the IET for Chinese applicants.

  1.3.5  I have not systematically researched UK engineering industry so my comments are opinions derived from private meetings rather than the result of targeted enquiries.

2.  THE ROLE OF ENGINEERING AND ENGINEERS IN UK SOCIETY

2.1  What is engineering?

  2.1.1  Engineering is about material change. Engineers play a part in designing new things, maintaining and operating things; they diagnose faults and failures with a view to rectifying the fault and they play a part in regulating infrastructures such as electricity and communications and that too involves proposing adjustments.

  2.1.2  Change brings benefits but can also cause harm and introduce costs. An engineer's task is to propose change and to evaluate it. This evaluation can be wide ranging and consider energy use, material use and disposal, visual impact, the potential users and their foibles, reliability, cost, safety, impact on health as well as the technical capabilities of the construction, configuration or modification. Additionally engineers must ensure their proposals satisfy regulations, laws, industrial (and military) standards and the constraints of, for example, company policy and public expectations.

  2.1.3  Broadly engineers are employed to ensure things that are constructed behave as specified reliably and safely. Often this requires a great deal of forethought.

2.2  Professionals

  2.2.1  Engineers are commonly part of a larger enterprise and while they have influence over change they are rarely the only agents involved. The engineers, like other professionals, advise, persuade and explain and therefore spend time in meetings. Where they have the authority to act they must be prepared to give convincing accounts of their actions. In any case, they have to be persuasive and confident about their proposals, and that is why they will spend most of their time analysing, simulating, calculating, experimenting, prototyping and having discussions with their engineering peers to gain assurance about their recommendations and to develop some fluency in expressing them.

  2.2.2  You would hope that in assembling their case the engineers would be sure of their data and would not misrepresent it to further their own personal interests and instil trust. There is therefore an ethical dimension to the engineer's work.

  2.2.3  To secure their proposals engineers employ logical argument, mathematical descriptions and the techniques of science. However, rarely if ever can the different secured parts of any case be unassailably linked or be fully consistent. A distinction between the engineer and the scientist is, therefore, that the engineer does not seek all-encompassing theories. For the engineer, experience in their specialist field and a formal or informal assessment of risks together with overarching ethical precepts contribute to what must ultimately be judgements about the shape of an argument and hence the shape of the engineered artefact.

  2.2.4  Similarly products, processes or constructions are often over-specified so outlining compromises and justifying them is also a part of the engineer's task.

  2.2.5  These aspects of engineering are not science or mathematics; the engineer does not set out to make discoveries but to make reliable predictions and robust evidentially based arguments to support the potential choices.

  2.2.6  However engineers primarily consider changes that are to take place in the future. Inevitably that is fictional and requires some skill in telling the technical story about the engineering proposal and its potential effects often to a lay audience.

  2.2.7  Engineers can also be a major influence on the abandonment of an unsound project.

  2.2.8  Thus at heart engineers task is to make reliable judgements and convey those judgements to others in the enterprise.

2.3  A broad profession

  2.3.1  Engineers are employed in manufacturing and increasingly in the service sector as the capabilities of ICT expand. They are key figures of the health and military and even, for example, in the custodial services as those services turn to technology to improve efficiency, reduce risk and extend their range.

  2.3.2.  The Engineering Council's register gives an indication of the breadth of the engineering profession in terms of the kinds of roles individuals perform.

  2.3.3  The structure of the profession and indeed the use of the word "engineer" is broad. They have deep and long-standing cultural roots which make changes in the structure of the profession and the public perception of the profession difficult and slow.

2.4  Hidden work

  2.4.1  The results of work undertaken by engineers is largely hidden, their work is frequently completed before something is used and the concepts that engineered products exploit are commonly invisible physical effects such as force, voltage or heat flow. Finally many ingenious features of products employing, for example, information technologies or bio-engineering are microscopic.

  2.4.2  Overall it is difficult to describe the contribution of the profession because of the variety of apparently unconnected applications of engineering and because engineering deals in things that for reasons of scale, safety, security, aesthetics or insulation from disturbances are mostly hidden from the lay observer.

2.5  More than making

  2.5.1  Artefacts are not only used, they must be made, maintained and ultimately discarded. At each stage questions of harm and reward can arise: harm or reward to the workforce, harm or benefit to the environment, harm and benefit to the users or the harm and benefit to the sponsoring organisation.

  2.5.2  Identifying the significant parties affected by an engineering decision can be a tricky task. Many engineers work for a firm. And the firm may work for clients or investors. The users of what is to be produced may be remote in distance and in time and may not be identifiable. And then there are the future unknown passers by. So deciding where the benefits and costs are going to accrue and hence what are the significant criteria for a good outcome itself demands judgement.

2.6  Changes

  2.6.1  Standardisation of engineering components has been crucial to the development of sophisticated, cheaper and more efficient engineered artefacts. The aim in standardisation is to encourage the development, manufacture and use of components and processes that behave according to tight, well-known specifications.

  2.6.2  Standardisation, especially open standardisation, renders components made by one supplier interchangeable with components made by another. Standardisation therefore removes barriers to competition, which encourages rapid development and improvement of components. For instance, the standardisation of nuts and bolts helped the mechanical industries develop, standardised windows reduced the cost of buildings and the standardisation of communication protocols made the global internet feasible.

  2.6.3  With standards in place some engineers concentrate on making components to the demanded standard while other engineers accept the standards, worry less about how the components work and concentrate on creating configurations of standardised components to fulfil functions that build upon the capabilities of the standardised elements to a higher level of sophistication.

  2.6.4  This increased sophistication and emphasis on configurations makes the task of assessing the performance and behaviour of the engineered artefact one of analysing configurations and their properties. And this has led to a need for a cadre of "system" engineers.

  2.6.5  A system is a collection of components connected together in particular ways. Sometimes the connections are mechanical, hydraulic and sometimes manual but with the developments in communication technology more and more connections are electronic or optical. The consequent ease of connection and its standardisation has massively encouraged the growth in scale of systems. The techniques for the analysis of such systems are in their infancy and it requires substantial effort to engineer these systems reliably.

  2.6.6  It is noticeable that many activities that in the past have relied on simple manual systems have become regulated and operated by systems built around information networks.

  2.6.7  It is also noticeable that business consultancies now have major divisions concerned with system integration employing Chartered Engineers.

3.  THE ROLE OF ENGINEERING AND ENGINEERS IN UK'S INNOVATION DRIVE

3.1  Innovation is a crucial part of the engineer's role

  3.1.1  The engineer deals with specific situations and not generalities and thus every action is set in a novel situation. Across the spectrum of engineers there will be those that deploy well-established techniques to familiar types of installations but ultimately to deal with unanticipated events and there will be those who create and promote radically new engineering opportunities. In all cases there is an element of novelty that can bring about anything from minor adjustments to radical prospects for societal change.

  3.1.2  Discoveries of social, chemical or physical phenomenon are often have no clear connection with a potential use. Engineers seeking improvements or novel approaches who are aware of a broad spectrum of discoveries will find uses for the discovery and will evaluate the utility and ultimately propose the integration of the discovery in some application. Equally an engineer may reject the use of a discovery because of uncertainties surrounding it; this assessment of feasibility must be carried out by those who are familiar with the constraints of engineering including the constraints of the market.

  3.1.3  The engineer through his or her professional network is likely to be aware of new devices and materials. Indeed his or her business may be to find applications for new devices and materials. And having recognised a promising opportunity the engineer has to persuade others of the benefits by identifying problems or needs that will be resolved by the new opportunity. In this situation the engineer has a broad responsibility to use his or her authority to propose changes that are broadly worthwhile.

  3.1.4  Innovations feed one another. A minor change to a production process may bring about sufficient change in the properties of an engineered component that that altered component is taken up in another engineered product or process and brings rewards.

  3.1.5  Innovation is rarely radical but the cumulative effect of thousands of tiny changes in products or processes can transform an industry.

4.  THE STATE OF THE ENGINEERING SKILLS BASE IN THE UK

4.1  The supply of engineers

  4.1.1  The relative reduction of applicants for studies in engineering (both amongst young people and older people seeking new qualifications) will inevitably affect the supply of engineering staff.

  4.1.2  This may not result in a shortage since the UK has been able to attract well-qualified immigrants.

  4.1.3  However many engineering enterprises have international organisations and may find it simpler to move their engineering operations to other countries where there is an engineering labour pool.

  4.1.3  The drop in interest in engineering studies is a global phenomenon and there are no clear indications as to why there is a slackening interest.

  4.1.4  An alternative has been to welcome investors from outside the UK to run UK based operations and thus gain engineering support from engineering resourcesin other parts of the globe.

  4.1.5  But there is a strategic issue. Localised engineering talent is essential for some industries and government departments.

  4.1.6  In times of protracted international dispute, engineers are required to reconfigure infrastructures of all kinds to cope with shortages, damage, disruption to logistics and the extension and repair of defensive capabilities.

  4.1.7  Bearing in mind it takes around seven years to train the highest cadre of engineers, therefore having an engineering reserve is a wise precaution.

4.2  Issues of diversity (for example, gender and age profile)

  4.2.1  There are strong cultural factors that lead to different groups being represented in the engineering profession. My comments are not based on any structured study but it is clear that women are not well-represented in the profession and there are ethnic biases but I do not have specific data.

  4.2.2  The age profile varies amongst employers of engineers. The profile is commonly linked to company and organisational histories and the broad evolution within specific industries.

5.  THE IMPORTANCE OF ENGINEERING TO R&D AND THE CONTRIBUTION OF R&D TO ENGINEERING

5.1  Engineering

  5.1.1  It is impossible to separate engineering activities from research and development. Development is an engineering activity that takes a concept, material, phenomenon or process, finds uses for it and makes it useful.

  5.1.2  Some development will be centred on engineering activity itself. For example, the improvement of software based tools or the refinement of measuring equipment.

  5.1.3  Research into markets and market expectations can guide the engineering task.

5.2  Science

  5.2.1  Scientific research that uncovers new phenomena or new forms of material can provide inspiration for new forms of engineered product or process.

  5.2.2  The instruments, materials, simulations, software tools and apparatus of science are heavily engineered. However scientific apparatus is operated by specialists in protected surroundings often for a limited time and does not necessarily demand the highest level of engineering. However in some instance very high degrees of precision, only obtainable with careful engineering, are required.

6.  THE ROLES OF INDUSTRY, UNIVERSITIES, PROFESSIONAL BODIES, GOVERNMENT UNIONS AND OTHERS

6.1  Education and training

  6.1.1  Universities primarily provide a traditional base of theory with a taste of other facets of engineering such as ethics, project and financial management. With a focus on the individual student they can only approximate the collective learning provided by working on an industrial project. Universities rarely have realistic engineering tasks to perform that illustrate the essential core of engineering work.

  6.1.2  Many large companies have excellent training schemes for engineering graduates.

  6.1.3  A change in the Engineering Council's policy demanded higher levels of qualification for registration. This has posed a problem for some companies who cannot recruit sufficient people with higher levels of qualification. As a result some companies, often in partnership with Universities, develop educational programmes for their newly recruited graduates.

  6.1.4  Companies in the ICT sector recruit non-engineering graduates as well as engineering graduates. The rate of change of the product base in this sector means that everyone has to learn continuously. Often these companies are generous with the opportunities for learning they provide for their employees.

  6.1.5  There is a growing number of private companies who have found a number of profitable niches to provide some of the education previously provided by universities.

  6.1.6  Manufacturers of equipment provide courses to brief people on their, often very sophisticated, products. Certification of achievements on these courses has become a valued commodity for graduates and employers.

  6.1.7  The professional engineering institutions accredit engineering degrees, and industrial training and education programmes. This accreditation is taken seriously by companies and Universities and thus helps to ensure a high standard of education and training for professional engineers. Accreditation is not universal but nevertheless sets exposes the high standards expected of all providers.

  6.1.8  The professional institutions also have rigorous processes for the assessment of individual engineers and thus set standards of practice. This is of value to individuals, but also can help a company illustrate its competence through the proportion of registered engineers it employs.

  6.1.9  The engineering institutions through a wide variety of means provide opportunities for engineers to stay in touch with the state of the art and to share experience.

7.  GOVERNMENT ACTIONS

  7.1.1  All countries are vulnerable to losses of competent engineers to other countries. Any government has to be aware of potential drains and the consequent attrition of every aspect of infrastructure. And develop the capability to monitor and respond to critical losses of engineering skills.

  7.1.2  The development of open standards for engineered devices should be facilitated by government, and government should make sure the standards are adopted by UK industry. This requires good mechanisms for the dissemination of standards.

  7.1.3  Government could ensure that the engineers and the staff of its contractors it employs meet the standards demanded by the UK Engineering Council.

  7.1.4  Government should, through the education system, encourage people into engineering careers that provide routes to competence standards.

  7.1.5  Government should seek to provide better coverage for SMEs of the work of the professional bodies in sharing of engineering knowledge, understanding and practice.

March 2008





 
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