Engineering: turning ideas into reality - Innovation, Universities, Science and Skills Committee Contents


Examination of Witnesses (Questions 1 - 19)

MONDAY 7 JULY 2008

PROFESSOR SIR CHRIS LLEWELLYN SMITH, PROFESSOR JONATHAN BILLOWES, DR STEPHEN GARWOOD AND DR GRAHAM BALDWIN

  Q1  Chairman: May I welcome our first panel of witnesses this afternoon. Thank you all very much indeed for coming to this the first evidence session for our nuclear engineering case study, as part of our major inquiry into United Kingdom engineering. We are particularly grateful that you have come along, because obviously nuclear engineering and the development of new nuclear power stations is very much high on the Government's agenda at the moment and the one question that we are asking as a Committee in engineering terms is, are we capable of actually building a whole set of new nuclear power stations? Do we have the capacity to do that and if not, what do we need to put in place? I wonder if I could introduce our witnesses this afternoon: Professor Sir Chris Llewellyn Smith, the Director of UKAEA at Culham; Professor Jonathan Billowes, the Director of Education at the Dalton Nuclear Institute; Dr Stephen Garwood, the Director of Engineering & Technology-Submarines, at Rolls-Royce; and Dr Graham Baldwin, the Pro Vice Chancellor (Nuclear Industries) at the University of Central Lancashire. I wonder if I could I start with you, Professor Billowes. Could you give the Committee a definition of what you see as nuclear engineering; what is it? Your colleagues will then check to see whether you get the right answer.

  Professor Billowes: The narrow definition, if you have an undergraduate programme called nuclear engineering; it would have reactor physics and criticality, nuclear fuel cycle, some hydraulics, basic nuclear physics and radio protection. If you ask what a nuclear power programme would require, it is rather broader, so it would have chemistry, radio-chemistry materials, socio-economics and social sciences.

  Q2  Chairman: Colleagues, would anybody like to add to that?

  Dr Garwood: I can give a slightly modified, industrial view, Chairman. In the industrial arena, I think it would be broader, in the sense that people with an engineering background and a graduate degree who are then trained in the nuclear arena in their specialisations which could be done by the industry would also be nuclear engineers in the broad.

  Dr Baldwin: From our point of view, we took a fairly broad definition and looked at engineering applied to the nuclear sector, so that we did not just narrow it down to those people who required specific nuclear activities but the engineering that is required to underpin the nuclear industry broadly.

  Q3  Chairman: So, if you were building a nuclear power station, a significant amount of it, taking away the reactor, is standard engineering, but would you include that because it was part of the nuclear installation as nuclear engineering?

  Dr Baldwin: Yes, we see a need for specific programmes as well as more generic programmes and within those generic programmes we would have a stream of core engineering elements but then some nuclear modules attached to that. But then when a graduate goes into the industry they would then be able to apply that in the various different contexts and they would get training on the ground.

  Q4  Chairman: Sir Chris, is it important for us as a Committee to make it absolutely clear what we understand by nuclear engineering?

  Professor Llewellyn Smith: Yes, I should think so. Fusion is in the research phase at the moment and is mainly dominated by plasma physics, but in the future it is going to become increasingly dominated by engineering and development and the United Kingdom programme must move in that direction because that is where the intellectual value will be and that is where the centre of gravity will be. We have lots of engineering skills in what we are doing in particular to operate the Joint European Torus at Culham at the moment in cryogenics, controls, high vacuum, super conductivity and radio frequency systems but in the future we are going to need just these skills, fuel cycle and others, fluid transfer, high heat flux, which are broader than nuclear. In building a fusion power station, there will be a core of some nuclear skills but a very broad range of engineering will be needed. At the moment we only have a limited range of specifically nuclear activities to do with the activation of materials and the tritium handling cycle, which we will probably have unique expertise in the world—I am talking about half a dozen people, at the moment. But if we are not moving there in 15 years, the United Kingdom will not be there as a major player.

  Q5  Graham Stringer: That leads neatly on to a question of what are the nuclear engineering strengths and weaknesses. What are the strengths in this country of nuclear engineering and what are the weaknesses?

  Dr Garwood: There is a very strong strength on design still in this country. My company has been designing pressurised water reactors for 50 years. We have 850 nuclear engineers in the broader sense working today on that activity and that is a continuing skill. There is also a skill out in the supply chain, which has come from the legacy issues in nuclear engineering and I think it is that supply chain that we need to advance with the new civil build. We still have a very strong capability out in the supply chain and in certain industries in the nuclear area.

  Q6  Graham Stringer: Anybody else on weaknesses?

  Professor Llewellyn Smith: Yes, if I look at the skills we need, it is much broader than just nuclear, so the physicists we want we can get; the mechanical engineers we want, with some difficulty; high voltage electrical engineers, not for love or money; mechanical engineers with design and project leadership skills, very difficult to get; in the future when we need nuclear engineers, I expect they will be difficult to get too.

  Q7  Graham Stringer: What do you think the Government should do about those weaknesses, those areas where we do not have the skills?

  Professor Llewellyn Smith: It needs things to encourage young people at all levels. Starting off, we are doing things in primary schools, for example. By the way, I would like to invite the Committee to come and visit us, in particular, to see what we are doing with primary schools, which is very interesting. We get the kids in and I can give you a quote from an independent reviewer, "I used to think that science was boring but now I see it can actually be interesting", etc. All the way up, we are doing what we can at schools for the very long term; at university we have summer placements, and so on, and we are trying to get engineering graduates in, but there is competition out there, but we are growing our own. We have also restarted our own apprenticeship scheme, which was dead for many years, and it is going well. The first entry is just coming through; two of them are now doing part-time degrees. We are doing what we can, but it is a drop in the ocean, so it needs something to really stimulate engineering generally in schools. I have got some ideas on that.

  Q8  Chairman: Is there anything you want to add?

  Professor Billowes: Yes, on the weakness side, which apart from the fusion programme, in the fission area, our engagement with Europe and America is weak in basic R&D and if we could get that done at universities and with the National Nuclear Laboratory, it would encourage young people, it opens up a pipeline to general engineers to get into that area, so GEN 4 type systems, GNEP.

  Dr Baldwin: I think we need clarity of message. I would agree that we have got a long history and experience of delivering high-quality engineering education and that capability still exists, but there is a challenge in the throughput of new people into the industry, or into the subject area, so we have to be innovative in terms of our delivery. We have to have clarity of message because we have not recruited significantly as there has been hesitancy and uncertainty around nuclear and its future. So, we welcome the fact that there is that clear message but we need that clarity and we need to translate that into innovative programme design and to encourage young people to come through and take on science, technology and engineering subjects, as we have heard, at school and right the way through into university. We have got to have that clarity and joined-up approach.

  Q9  Graham Stringer: So, we have got an immediate skill shortage in certain areas. What are the other big challenges over the next 50 years?

  Professor Billowes: I think there are three areas that we need to work in. One is that we are going to need operators to operate plant from 2018, and they should be in the educational system now and they need a career path; they have got to be suitably qualified and experienced, and getting experience takes years. In the short term, the expertise is in the country, it will probably be in the National Nuclear Laboratory, the Nexia Solutions people, provide enough expertise in the licensing process to start off with, but that expertise needs to be carried over to the next generation as well because those people are older than average and will be retiring soon.

  Q10  Chairman: All this is pie in the sky. We were talking about major civil build for four and up to 10 nuclear power stations, starting within the next six to eight years—if we are going to meet the 2018 target that the Government has set, some of them are going to have to be coming out of the ground within five to eight years. If that is the case, we have missed the boat, have we not? We are not going to be able to grow the new group of engineers in that space of time, so where are we going to get them from?

  Professor Billowes: I do not think we have missed the boat. I think the bigger problem may be the bottlenecks in the supply chain.

  Dr Garwood: I agree with what Jon says. I do not think we have missed the boat. We have a new generation design going on in the military field and obviously there is somewhat of a threat in the civil programme of drawing people from the military programme which will only just resource it. But I believe the United Kingdom can support those programmes. Timing and resources are everything though, because the next generation of civil build will not be designed in the United Kingdom, the design will come from abroad, whereas the military designs are UK-based. So you can see that the designers currently learning their skills in the military field will then move on to the civil field when we go on to the GEN IV programmes. Equally, the resource basis can be partly filled by the people from Europe in the interim, but we need to build a United Kingdom resource for the longer term when we are operating these plants. So, timing and resource planning is the key to this.

  Q11  Graham Stringer: May I take you back to the answer about one of the weaknesses being our relationship with Europe and the United States. I would be grateful if you could expand on that and explain why that is a weakness, and also explain what the United Kingdom's nuclear engineers' role will be internationally over the next 20 years or so.

  Professor Billowes: At the moment, I think the United Kingdom has a lot of expertise in different reactor systems; some of the technology is in the GEN IV system. The DTI pulled out of GEN IV three or four years ago and since then we, for example, are trying to do basic science and we cannot get research money from EPSRC for that because there is the perception that the United Kingdom is not longer supporting advanced reactor R&D. So, it is GEN IV we have pulled out of; we are in GNEP.

  Q12  Graham Stringer: Can you quantify that a bit in terms of the damage in terms of fund allocations? Just ballpark figures.

  Professor Billowes: I am not sure I can give a ballpark figure but it might have been £4 million spread around several universities and companies like AMEC, Nexia and Serco. It allows research to be done and it brings in young people; new blood.

  Q13  Graham Stringer: So you would like that decision reversed, essentially?

  Professor Billowes: Yes, and also investment in R&D in the long term, you recover that money by factors or two or three further down the road.

  Dr Garwood: It is important to note that we have not missed the boat because on the military programmes the R&D has started. The Government, through the Ministry of Defence, have already put in £25 million of R&D money into those programmes. So, that activity is going on and that is giving an unpinning to the skill base. But I agree with Jon, for the future programmes, we need a future into the R&D.

  Dr Baldwin: We have also got to take into account that we are looking at new blood into the industry but also looking at the reskilling and the upskilling agenda and as we go through the phase of nuclear decommissioning and we see that there are people who are no longer required within that activity, then there is an opportunity for reskilling and upskilling work to increase the pool of people who could work in the new build.

  Q14  Chairman: In terms, Sir Chris, of the learned societies and the professional bodies, how significant does nuclear engineering feature?

  Professor Llewellyn Smith: I am probably not the right person to ask that because the professional bodies that I belong to have no interest in it whatsoever, as far as I know. I am not an engineer.

  Q15  Chairman: Are you all members of professional bodies?

  Dr Garwood: Yes. The Royal Academy of Engineering is now a large focus and the Academy is looking at this very seriously. I do not know whether you are taking evidence from Academy members. It is back on the engineering agenda and I would just like to say that we have recruited 230 engineers in the past two years in Rolls-Royce to do nuclear engineering in the broader sense. They are engineers who would either be trained to do engineering or are from a nuclear background. These guys are coming into the programme because there is a future in the programme now. They can see 40 years of design and operation of these new plants and that is what stimulates engineers to come into a future.

  Q16  Chairman: I can see that. You have all displayed a real enthusiasm for nuclear engineering this afternoon. I was with a group of people this morning who were telling me there was a huge disconnect between the vision of the learned societies and the institutions, and what was actually happening on the ground. I wonder whether you share that view?

  Dr Garwood: Not really, no.

  Q17  Mr Marsden: I wonder if we could just drill down a little further on some of the issues of skill shortages in nuclear engineering. Perhaps I could start off by asking you, Professor Llewellyn Smith: the statistics that are knocking around, or the reported statistics that we have received, are pretty worrying. Professor Faulkner said, in his written evidence to us, that the nuclear engineering skill base reduced approximately 10% per annum for the past 15 years. We have got other reports from British Energy and elsewhere that suggest that the United Kingdom needs to double the number of STEM graduates it produces in general from 45,000 to 97,000 by 2014. Has the melt-down, if one can put it that way, in terms of skill shortage been so much worse in nuclear than other branches of engineering, and if so, why?

  Professor Llewellyn Smith: For us, in fusion, we do not really need nuclear skills today; we foresee the need in the future. We are not feeling a melt down, we are feeling a problem in the many areas of engineering. As a citizen, I am concerned about the figures that you quoted and we can see a problem in the future, but it is not actually affecting what we are doing today.

  Q18  Mr Marsden: Do any other members of the panel want to comment on the broader aspects affecting the industry?

  Dr Baldwin: I think you are right, we do need a significant increase in the number of engineers over the next few years. With regard to nuclear, there are a number of factors that have influenced its attractiveness. The uncertainty that I alluded to earlier, people not sure about what the future will be for nuclear, the advent of nuclear decommissioning was not necessarily very well understood. The fact that nuclear decommissioning has quite a significant lifespan but the term decommissioning suggests an end game and therefore does not necessarily attract new people into it. With the increasing interest in energy generally, and with a greater understanding of the future of nuclear, there is now an opportunity to attract more people into education and into the STEM subjects. There is an awful lot of work being done now that will pay dividends over the next few years, so there is a reason for confidence that we can meet the demands as we move forward, but it will take significant action.

  Q19  Mr Marsden: Just on that specific point, the issue as always with these things—to quote Keynes' famous dictum "in the long term we are all dead"—is whether in fact the degradation in terms of skills, the statistics that I have quoted, can be sufficiently reversed in the medium term to preserve the position for the summing up plans that the broader picture suggests. I wonder whether you think that we have got the time to do that.

  Dr Baldwin: I think we are doing the right things in terms of making sure that we do have the skills in the timeframe that we are discussing.

  Professor Billowes: There are two points. One is that until Lancaster University started their nuclear engineering undergraduate degree two years ago, there was not a single nuclear engineering undergraduate degree in the country. So, that is one reason why you do not have people coming through that route. There have been a few masters programmes in the nuclear engineering area—Birmingham's physics and technology of nuclear reactors has been running for over 50 years; HMS Sultan have been doing courses for graduates within the nuclear department, and we have now a national Nuclear Technology Education Consortium involving 11 universities. These are producing masters-level people doing nuclear engineering who come from a general background, so it nuclearises them.


 
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