Full speed ahead: maintaining UK excellence in motorsport and aerospace - Business, Innovation and Skills Committee Contents


Memorandum submitted by Thales UK

INTRODUCTION

  Thales is a global technology leader in aerospace, space, defence, security and transportation. In 2008, the company generated revenues of £10.2 billion and employed 68,000 employees in 50 countries. Our 25,000 engineers and researchers located around the world give the company a unique capability to develop equipment, systems and services to meet the most complex security requirements. In the UK, Thales employs 8,500 people at more than 40 locations. In 2008 Thales UK generated revenues over £1.4 billion.

  In aerospace, Thales acts as a prime contractor, equipment supplier and training and service provider to the UK MOD and defence ministries of other countries and to civil aerospace, including Airbus, Boeing and civil airlines. Thales employs over 2,000 in aerospace activities and several thousand more in our global supply chain. In the UK, Thales is a shareholder of the consortium delivering the RAF's Future Strategic Tanker Aircraft, is the prime contractor delivering the Army's Watchkeeper programme (the largest unmanned aerial vehicle based intelligence, surveillance & reconnaissance system in Europe) and is the prime contractor for the Sea King Mk 7. Thales also provide a range of equipment, from avionics, mission planning, defensive aide suites, radar, satellite communications and a full range of sensors to complete in-flight entertainment systems.

  Thales UK's training and simulation business is one of the two leading suppliers worldwide of full flight Simulators and other forms of synthetic training systems. We support all Boeing and Airbus aircraft types, including the latest Airbus A380 and Boeing B787. We also deliver similar simulation and training systems worldwide for military aircraft, including Tornado, F16, Typhoon, Hawk and A400M and for other defence platforms including the Lynx and NH90 helicopters, armoured vehicles and nuclear and conventional submarines. Thales also provides training services for the aircrew of many of the world's airlines. This training and simulation activity directly sustains around 900 high quality jobs in Crawley, West Sussex, and supports another 450 jobs in the local supply chain.

  This submission provides responses to the Committee's questions in relation to the aerospace sector, in which we include our important simulation and training business.

Q1:   The effectiveness of government policies in supporting these sectors

  1.  As a high skill level, high technology content, long project cycle industry, aerospace depends on government to:

    (a) Provide the foundation of education on which other skills can be developed.

    (b) Share in the funding of research and technology, which may be applicable to different sectors.

    (c) Provide a clear strategy on its priorities for the UK aerospace industry to enable industry to plan long term investment.

    (d) Represent national industry in multinational projects, such as Airbus, Eurofighter, etc.

  2.  Taking the education function first, the Leitch Review of Skills, Prosperity for all in the global economy—world-class skills, is widely recognised as the defining document regarding the UK's skills needs. The aerospace industry relies on the education system delivering a strong national competence in the STEM (science, technology, engineering and mathematics) disciplines. This provides the basic skills from which we can develop domain specialists, systems generalists, and business leaders. The main effort of government should therefore be to strengthen its delivery of STEM competence.

  3.  The joint Government and industry aerospace Innovation and Growth Team (IGT) was set up to determine the next steps for the sector. This has provided a clear national strategy and a compelling logic for further government investment in carefully targeted R&D that will help to drive innovation and growth in the industry. Thales is confident that this jointly developed strategy is sound, but with the rest of industry remains concerned that the strategy will be insufficiently resourced. The long term impact of failing to do the necessary research now is that UK industry may in future fall behind our international peers in this critical industry in which we currently enjoy an international competitive advantage.

  4.  Turning to the funding of research and technology, Thales believes that the NATS (national aerospace technology strategy) that was developed in 2004 has provided an extremely effective blueprint for success. By setting out clearly the rationale for R&T investment, the strategy has succeeded in raising the level of public research funding into the sector from £20 million per year in 2003 to around £65 million per year in 2008. This has made a huge difference to the global competitiveness of the industry, which is regularly assessed against other sectors as making one of the highest value-added contributions to the British economy per pound spent.

  5.  The NATS focuses on building on existing competences in civil aerospace structures, wing design and manufacture, propulsion and power generation. In the defence field, the Defence Industrial Strategy (2005) also identified Uninhabited Aerial Systems (UAS) as a sector in which the UK has an opportunity to gain an international competitive advantage. Essential to the development of this new technology has been the ASTRAEA (autonomous systems technology related airborne evaluation and assessment) programme, which is designed to facilitate the use of UAS in civil airspace, and the military UAV centre at Parc Aberporth in Wales. These assets are both vital for the general development of the UAS market (eg into replacing expensive helicopters to provide persistent police observation) and in maturing the technology required to allow UAS to operate in the same airspace as other aviation (eg automatic sense and avoid navigation and control technology). The MoD's capability requirements for UAS are increasingly clear, but the huge potential civil applications of UAS await a national strategy. As a result, the essential ASTRAEA research programme has stalled. Thales believes that this programme should be reinstated with full funding at the earliest opportunity.

  6.  Thales has a strong pedigree in exporting from the UK. Government policies in support of global export opportunities are therefore also a key factor in our business success. Emerging economies are seeking to develop or revitalise their civil aerospace industries. Against this background we urge the Government, where consistent with current export control policy, to press for full, open access for UK industry to the new programmes in, for example, China, India and Russia.

  7.  It is also important that Government argues for a level playing field on the provision of national support for strategically important industries. By way of an example, our largest export business is the training and simulation business based in Crawley, West Sussex. Two companies—Thales UK and a Canadian competitor—dominate the global supply of full-flight simulators developed to a standard that allows pilots to use them to complete training hours, in lieu of taking to the skies. The Canadian authorities have provided substantial long-term support for their simulation business, which has included a comprehensive package of additional support over the past 12 months to help the company to survive the collapse in global demand from airlines, due to global recession. In contrast to this Canadian support, our business has been supported solely by company investment (including £100m to develop a new manufacturing site that includes facilities for our training and simulation business). In part because of the resulting competitive disadvantage, we have been forced to announce 70 redundancies from the business so far this year.

Q2:   How to maintain the UK's excellence in academic research in aeronautical and automotive engineering, and related disciplines, and how to extend relationships between universities and business still further

  8.  Thales has extensive interaction with UK academia, schools, Universities and learned societies. We believe that there is a social responsibility to develop skills and opportunity, as well as the Company's need to acquire the best staff and access the most advantageous research. We sponsor a total of around 30 post graduate researchers, across over 20 Universities, are on the advisory boards of over 30 University Departments and some 15 of our scientific staff hold visiting Professorships or equivalent positions. We are currently developing a programme that will substantially increase this level of engagement. In spite of the economic downturn we continue our recruitment of and investment in graduates.

  9.  Thales believes that the EPSRC (engineering and physical sciences research council) provides a useful mechanism for maintaining excellence in academic research. We would highlight the EPSRC's Strategic Relationship programme as a successful model that should be extended.

  10.  Thales believes that there is further opportunity to ensure that academic research reflects the research needs of the industry and that it develops technology that can be exploited in the UK. In particular, we think that greater involvement of industry in the selection of the universities used to conduct the research would help to ensure greater pull through of research into tangible products and systems.

  11.  More generally, the incentive provided by Government research funding is vitally important in encouraging and growing matching inward private investment and therefore in maintaining the UK industrial base. In turn, this helps to fund and stimulate the university research that underpins the industry.

  12.  The funding rules of the Technology Strategy Board expect the University participants to be funded by some 80% from the 50% funding to industry. This has proven to be a dis-incentive to industry to include universities in such research and is a less attractive funding regime to EU programmes.

  13.  Thales believes that serious consideration should be given to the creation of a UK national aerospace research entity (physical, virtual or networked) which could become custodian of UK national aerospace test facilities, and would also become a focus for dispersed and duplicative regional centres for key aerospace technologies, and a magnet for European research funding.

Q3:   The impact of the recession on the Aerospace industry

  14.  The main impact of the recession has been felt through the reduced demand for new civil aircraft. This has caused Boeing and Airbus to lower their production rate. The reduced demand for systems, such as those provided by Thales, has been pronounced. The drop in demand has been more acute from regional jet-makers, whose production forecasts are typically down 30% than one year ago. And the business jet markets are more challenging still, with production forecasts typically at least 40% lower than a year ago. Thales believes that the Airbus-Boeing duopoly will absorb the impact of the recession, but that restructuring and consolidation will most likely be required in the lower tier suppliers.

  15.  To make matters worse, reduced passenger traffic has depressed airline revenues and aircraft utilisation. As a result, airlines have postponed investment decisions (eg the upgrade of the in-flight entertainment systems) and have also been able to reduce the maintenance, repair and overhaul of the existing fleet. As a result, the supply chain has suffered a double-whammy of delays or cancellations of new equipment acquisition contracts, whilst also suffering reduced revenues from the maintenance of existing equipment. At the same time, equipment and system manufacturers like Thales have needed to continue to invest heavily in new product development, as we are required by the aircraft manufacturers to develop the systems in advance using our own capital.

  16.  For Thales UK, the greatest impact has been felt in our training and simulation business, which has taken the full brunt of reduced demand from airline customers. At peak demand in 2008, total orders for the UK business reached Euros 340M of which about 43% were for civil simulators, 30% military simulators and 26% for training services. In 2009 civil export orders have collapsed and may fall by up to 80% year-on year. As a result we expect the business to make a very substantial trading loss in 2009. 2010 looks similarly bleak, although we see some prospects of recovery in 2011. This collapse in demand has required us to announce 70 redundancies to date.

  17.  Somewhat unfortunately, given that military spending is mostly governed by long-term programme commitments and by operational demand, a drop off in military demand has also adversely affected Thales UK—mainly a result of delays on the A400M programme and from reductions in orders from the Middle East.

Q4:   The role of SMEs in the supply chain supporting these two sectors

  18.  SMEs play a critical role within aerospace supply chains. Their ability to provide innovative and flexible solutions to Thales UK are significant factors in our ability to offer tender-winning proposals to our customers. The Future Strategic Tanker Aircraft and Watchkeeper projects are recent examples of high profile programmes that were secured in no small part due to the technical capabilities and service oriented focus of our SME supplier partners.

  19.  As founder signatories to the SBAC's SC21 project, Thales UK is committed to building strong, transparent, and mutually beneficial relationships with its key SMEs and, in the current financial climate, we are in constant dialogue with our suppliers to identify, and where possible assist, in any short term cash-flow difficulties that are being encountered. With Thales UK constantly searching for ways to improve the services it offers to its customers, the future role of innovative SMEs within the supply chain is assured.

Q5:   What barriers are there to further innovation in these sectors and what can be done to overcome them?

  20.  Although effective, the UK's research strategy has, to date, focused on structures, wings, composites and propulsion systems. This focus risks overlooking the potential for breakthrough innovation that will deliver major opportunities. For example, the Single European Sky Air traffic management Research (SESAR) programme looks likely to develop a solution that will reduce journey times and aircraft landing queues and deliver huge financial and environmental benefits, by using new technology to improve European air traffic management. The UK could arguably play a fuller role in this programme. Other areas of potential innovation that are not currently the focus of UK research include off-board connectivity, integrated vehicle health management and Uninhabited Aerial Systems. In their own way, each of these areas demands (or would benefit from) a greater integration of strategy between the commercial and military domains.

  21.  In order to coordinate sector activities better and to exert greater influence on European aerospace programmes, many observers have suggested that the UK would benefit from the re-creation of a National Aerospace Research Centre—which was disbanded in the 1990s. In its absence, a number of specialist aerospace research centres have emerged in its place (eg manufacturing, composites, health management etc). Linking these centres together would offer a more coherent approach to research and would allow the UK to join EREA (Association of European Research Establishments in Aeronautics), which is the body that influences large EU aerospace programmes. Membership of this body is denied at present, because the UK has no national establishment.

Q6:   What steps can be taken to encourage the application of technology development in both sectors to create new designs, products and process in other industries?

  22.  Aerospace faces two concerns at present that have universal application: the need to maximise safety and to minimise environmental impact. The technology development necessary to make autonomous systems safe in civil airspace will make all aviation safer. It may also be that the development of autonomous decision-making systems could have broader application in other industries, eg robotics. The need to design for the environment is driving design innovation; systems integration approaches and concepts of operation that should at the very least have applications across other forms of transportation. Through SESAR, the aviation industry is also facing an unparalleled systems integration task, which demands skills that will find application in, for example, integrated transport systems and the development of "smart cities".

Q7:   How successful existing initiatives such as the Aerospace Innovation Networks and Aerospace Technology Validation Programmes have been in transforming new concepts into marketable technology

  23.  The AIN (Aerospace Innovation Networks) activities have contributed at the lower technology readiness levels, but the real traction has been in the ATVPs (Aerospace Technology Validation Programmes), which are strongly aligned to the UK's main three technical aerospace research priorities of New Single Aisle, Helicopters and UAVs.

OTHER COMMENTS

  24.  Unlike many other industrial sectors, the aerospace industry is dominated by projects that have long gestation times and which demand significant up-front investment from large global companies. The decisions of where to place that investment are heavily influenced by the R&T investment and the availability of skills within a given country. It follows that the most important step in attracting production investment is to invest in the research base. The UK has made a commendable investment in university research, but there remains much scope to attract additional industrial capability to the UK in productive areas of applied research. By way of example, the recent High Value Manufacturing call from the Technology Strategy Board (budget £21m) was 10 times oversubscribed from industry, indicating that there are many more good ideas looking for investment than available funds. Universities turn money into ideas. Industry turns ideas into money. The British economy needs both working in harmony to flourish in the future.

  25.  There are important differences between motor sport and aerospace that come down to differences in business domain rather than scientific discipline. Aerospace products or programmes are typically delivered to companies that demand high levels of capability and support. This means that aerospace R&T must be conducted against an expectation of rigorous safety and reliability requirements with an expectation of financial penalties if the time and capability is not achieved. Although speed is still of the essence, risk becomes much more prominent, and the R&T cycle time needs to feed a thorough industrialisation process.

30 September 2009




 
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