Select Committee on Science and Technology Minutes of Evidence


Examination of Witnesses (Questions 440-459)

Dr Peter Hedges, Dr John Whittall, Mr Arnold Black and Mr Jeremy Tait

26 FEBRUARY 2008

  Q440  Earl of Selborne: We have been told there are gaps in knowledge regarding the recognition of materials when a product is disassembled and the ways in which materials can best be recycled and reused. What role could the use of so-called "smart" materials and radio frequency identification tags play in aiding the disassembly and sorting of materials at the end of a product's life?

  Dr Hedges: I think it is going to vary a lot depending on the value of the material that you are wanting to tag and the nature of the product it is in. The example has already been quoted of, say, a PC. A PC box is relatively large and you can imagine that the components that are inside it are probably sufficiently valuable that it would make sense to put an RFID tag on, so that when it is extracted you can find it. The issue, when you drill down, for example, to a mobile phone, which is physically a lot smaller, is therefore the technology of what sort of tag you might use but, also, the value of the components and the cost of disassembly. I note that you took evidence from Nick Morley who I know is doing a lot of work on re-engineering. There is a big difference in the interest in re-engineering a Caterpillar earth mover, which is physically large and very expensive. The issue, coming back to the wider resource efficiency question that you then look at, is: Where are the volumes of resource which is going to waste? I suspect that, if that analysis were done, for a lot of these small products, which are in themselves not thrown away an awful lot relatively speaking but if you are throwing away a lot of them, the challenge then is for saying that from a policy point of view we need to recycle mobile phones, for example, because of the cost of materials and the energy intensity that goes into making a mobile phone, but you then have to think of the technical difficulties you have to get around. Ultimately, if the value of the material is sufficiently high, I am sure the industry will find a way of recovering it. With the rising prices of raw materials, it may well be that this becomes an industry driven issue.

  Q441  Earl of Selborne: What about "smart" materials?

  Dr Hedges: Ultimately the question is arguably: How smart is the material and what is it for? My knowledge of "smart" materials is generally linked to materials which can change their properties through some form of action. Increasingly you can see those being used for a variety of different applications. I can imagine it might be possible to do that kind of thing for, for example, the disassembly. There is talk about new soft "smart" materials for adhesives, for example, so that you glue your mobile phone together with the sort of adhesive that you can put into some kind of smart material disintegrator, effectively, and therefore all the components fall apart. That is where it might work. But whether a reversible adhesive counts as a "smart" material or not, I am not sure.

  Mr Black: Again, when we were in Japan looking at the electronics recovery gap, they were using advanced disassembly technologies in their labs anyway for mobile phones, for example. Again, coming back to the cost of the components, they were interested in separating them relatively quickly with minimal damage—so these are materials that deform under heat or microwave or, as you say, a "smart" glue. The big issue with them is that there needs to be a lot more R&D into their properties. There is a bit of consumer angst when they consider these things: If they carry them around, will they fall apart in their pocket if they walk too close to a satellite TV or something like that? There is a bit of resistance to them in the market-place which needs to be overcome. We, as the Resource Efficiency KTN, see a very significant way forward for active disassembly of materials rather than having to shred them up and then try to separate the metals from them, because that is probably about where we are at the moment. If you could disassemble them as easily as you assemble them, then you can reuse components. Xerox, for example, have a system whereby they claim that none of their photocopiers are ever brand new; they always have a very high recycled content in them and all they are doing really is changing the case in many instances. Particularly for something like mobile phones, which is about aesthetics rather than use, that might be a way forward; in other words, you just change the case, change the look, and the chip in it stays the same.

  Q442  Lord Methuen: You went to Japan. Do things get recycled at the chip level? If a PC board has chips on it, to what extent are those recovered?

  Mr Black: They were not recovering commercially at a chip level. They were being able to separate the high value chip components. Because of the life cycle of chips, some of them have a higher precious metal content than others. A ten-year old computer has more gold in it than a computer you would buy today; therefore the components out of that particular computer have a higher value. They were using it as a sorting mechanism. Because they could identify the age of the machine that was coming back to them—in many instances they were able to go back to serial number—they knew exactly what the component was and therefore they could recover it on value, but they were not recovering chips. However, there is significant interest in doing that because certainly the processing power capability of modern mobile phones, for example, could quite easily be used in burglar alarm systems and things like that as a second life. Even if it has gone beyond the capability of the phone technology, it still can be used for its radio uplink facilities for remote sensing in disabled accommodation and things like that.

  Q443  Earl of Selborne: It sounds from Mr Black's evidence as if the Japanese are way ahead of us. Should we be doing more research on this?

  Mr Black: I hesitate to suggest that they would be ahead of us as we are very much in the forefront for our RFID technology, I would say. I may be wrong—and colleagues here may be able to help me—but I would have thought we are probably a little bit behind the curve on active disassembly technology. I think there is a massive opportunity to do something in that area. There is not always a disadvantage in being second because you do not necessarily make the mistakes that the first adopter has made. There may be advantages in building on research that has already been done.

  Q444  Earl of Selborne: Who should be doing the research?

  Mr Black: I would defer to Peter here. It is really "blue sky" stuff at the moment, to be quite frank.

  Dr Hedges: The answer is always, "Yes, of course there should be more research". I work for the Research Councils so of course I would say that. In terms of priorities for research, given that the money that would be available to fund research is limited, the question is: What priorities should you put on that research? From my own perspective, one of the questions for government is what the top priority from a resource point of view is. At the moment there is a strong emphasis on carbon. If you think that all resource streams come back to carbon in the end, you would probably focus your efforts on tackling those issues where there is the greatest carbon input into producing the product in the first place and I would imagine high value electronic goods must come up fairly highly there. Just on the basis that if you can avoid making a chip by recycling an old one, then that probably is going to produce a significant carbon saving. Equally, coming back to the broader resource stream point of view, it may well be that there are other areas but packaging is one of the areas we are looking at at the moment, where you are talking about very high volumes. The material itself is not necessarily particularly carbon intensive to generate but if the volumes are very high then the greatest carbon saving is from managing that supply chain. In terms of priority for research, I guess we have to focus on where the biggest resource advantage is. I suspect the answer is not that straightforward.

  Q445  Lord Lewis of Newnham: One of you remarked on the fact that the ultimate aim of the WEEE Directive may well be that things end up in landfill. Of course one of the differences here is that in the WEEE area, probably more than any others, you have a hazardous waste component associated with it. Of course you cannot just dispose of hazardous waste in a normal landfill. You are in a difficult situation. How far does this govern the incentive towards designing materials? Are you trying to design hazardous waste out of these things? Very often it is the recognition of what is a hazardous waste in some of these things, if I understand it correctly. Does this play a part?

  Mr Black: There is a significant element of what is called "manual de-pollution" in the WEEE collection schemes, so you are taking things like batteries out of them. That might be an area where our RFID tagging could be used; in other words, if you tag the battery and you have it on a conveyor belt, it will pick up the fact that they have missed picking up the battery when they have shredded it. ROHS legislation is taking a lot of the hazardous waste out before it even gets into components; lead free soldering, for example, and that technology -although it has to be said that that comes with ecological knock-on, in that lead-free solder needs a higher energy input to make the components and things like that, so it is by no means a black and white situation. Yes, the pollution content of the WEEE Directive will be a significant factor but, essentially, there is a step in all the separation technologies that requires manual intervention—basically, people picking these components off a conveyor belt.

  Dr Hedges: In terms of our evidence, we talk very much about the social dimension. The WEEE regulations can say whatever they like, but most waste goes to landfill directly from someone's dustbin. If they choose to throw a mobile phone into their black sack, no one is going to be looking to see whether it is there and it will end up in landfill irrespective. There is an issue about a broader understanding of those issues and the value. If someone was paid to recycle their mobile phone, they would almost certainly recycle it. At the moment a lot of people do, and it is a voluntary scheme, but with a lot of the small, relatively low value electrical goods there is no particular incentive for anybody to do anything other than just throw it in the bin with everything else.

  Q446  Baroness Sharp of Guildford: We have been talking about "smart" materials and tagged information. You were talking about Japan and innovation and our being second movers. The implication is that in innovation terms we are doing quite well in some of these things but, equally, if we look at our record in terms of recycling amongst the Europeans, it is not very good. Is there much innovation going on in Europe or is it that they are much better at implementing these things than us?

  Mr Black: It is a very difficult question to answer. For example, for the WEEE Directive—which is possibly not the best example but it is the one I know the most about—they implemented their schemes far earlier, so therefore they have a lot of historical evidence that allows them to backtrack, if you like, in applying their legislation. We came to it fairly late. If you look at statistics that are produced by some of the other EU nations, there is an element that I find difficult to believe when I look at the statistics that we generate here, if that is the best way to put it. For example, if the WEEE legislation requires you to recycle four kilograms of electronic scrap per household or whatever it is, if you recycled one washing machine every ten years out of one household you would meet that criterion. It is not particularly arduous to meet it. Unfortunately, that four kilograms will be the concrete weight in the balance block; it will not be anything at all to do with material. It is a bit disingenuous to claim that we are getting 80 per cent recovery on something when perhaps the 20 per cent you want is the bit that you are not recovering.

  Mr Tait: An example where the hazardous content for a product has hit the headlines recently—and I can show some influence that the UK is having at a global level in dealing with it—is the move towards compact fluorescent lamps (CFL lamps). For energy reasons CFLs have to contain a certain amount of mercury in order to function. The amount of mercury has historically varied a lot because of variable manufacturing approaches. The RoHS Directive has limited that to five milligrams per product now. Legislation being discussed now, regulation at the European level, the Eco-Design of Energy Using Products Directive, is looking to push that down further to perhaps three milligrams. Indeed, in the UK we have been participating in global initiatives to set standards for the mercury content of these lamps. The Energy Saving Trust in the UK is endorsing products that contain a very low level of mercury and, indeed, there is a technology push now with TSB and BERR interest as well to move towards LED technology which gets away from the CFL altogether and deals with the mercury problem. So we are looking at advancing those markets and working with supply chains.

  Q447  Lord Lewis of Newnham: The surprising thing to me, of course, is that, although this is a very significant factor and I would be in agreement with these procedures, the biggest mercury pollutant at the moment is from crematoria.

  Mr Tait: Yes, dental amalgams.

  Q448  Lord Lewis of Newnham: As far as I can see nothing is happening over that issue.

  Mr Tait: I would not aim to deal with the issue of dental amalgam! One of the criticisms perhaps that has been levelled at the use of CFLs replacing incandescent lamps is the mercury issue, but it has been shown through research now that the amount of mercury produced through the burning of coal, generating the electricity to power a normal lamp, actually exceeds the amount that might get into the environment through the alternative CFL over its lifetime. That sort of balance has therefore been dealt with. Dental amalgam I will leave to others to discuss.

  Chairman: You must appreciate the preoccupations of this Committee with crematoria!

  Q449  Lord Haskel: Perhaps we could move on to a business perspective. Of course the primary aim of business is the bottom line, but changes in production processes may incur costs or require long-term investments. We were told that standards are being set to 2020 to help long-term investment decisions, but how can waste reduction strategies be made compatible with the aims of a business? Quite often businesses have to make profits in the fairly short term as well. I wonder whether your various organisations have given any thought to that.

  Dr Hedges: Perhaps I can kick off with an example. I apologise that this is an anecdotal example and it relates to carbon rather than waste per se but figures were quoted to me from BP that when they introduced their own internal carbon trading scheme it generated really quite significant bottom-line savings in terms of efficiency gains. That is just as an example of the fact that resource efficiency is usually very compatible with the aims of business. Obviously there is an issue of regulation and how that influences the business decision as to how much cost you put on a waste stream. In another example, I am aware of a relatively small fine chemicals company, which again I know through my strategic advisory team, that they choose to use their waste solvents for combined heat/power because it makes economic sense for them to do so and that is partly because of the costs of disposal but also because of the reduction to their energy bills. The contrast was made with, say, a large pharmaceutical company which can afford to put it all on a truck and send it away. "Triple bottom-line" is the buzz word people talk about but, ultimately, in design and manufacturing decisions cost is the first issue but very often waste reduction has a positive cost benefit and that is partly about just demonstrating that that is the case.

  Dr Whittall: It is very difficult sometimes to get business to take a longer-term viewpoint. The Government can help by having clear signposts and regulation so the changing environment is apparent to them. The cost of the waste increase is also helpful in that respect but sometimes they need a little bit of a push to get over that pain. In some cases it is a case of mitigating the risk and, again, I would point to the value of collaborative projects to share expertise and share risk and make it just a little bit easier to get over those hurdles. There is also scope for demonstrating projects that show the potential of a particular technology to a wider audience and that is something in which the RDAs in particular are involved.

  Q450  Lord Lewis of Newnham: You mentioned the cost of waste as a factor that is involved in this equation. Would you suggest that one potential solution would be to increase the amount of money for, say, landfill? After all, if you compare the landfill costs in this country with many in Europe, relatively speaking it is very much smaller. How does this influence the manufacturing operation in the Continent as opposed to this country?

  Dr Whittall: I think it is going to be a combination of carrot and stick. Wherever we are starting from now, the pace of that change, the increase in the cost of waste is something that industry has to bear in the short-term. Landfill tax is ramping up at quite a rate at the moment. I would argue that is probably sufficient to stimulate some of those functions.

  Q451  Lord Lewis of Newnham: We have a municipal figure and a domestic figure. There are two different scales here, so you are at liberty if you wish to tinker with one without necessarily affecting the other. How far does that apply in practice?

  Dr Hedges: I do not know the figures, but I am sure that when the size of the landfill tax is discussed there is the question: If you are placing an undue burden on business, what will that mean for business? I do not know the proportion of UK businesses which ship a lot of waste direct to landfill and whether that is changing. An interesting question to ask, should you put it up, would be to what extent existing charges have influenced behaviour. Everyone talks about the construction industry but a lot of that comes down to the fact that materials' suppliers supply construction materials to a fixed size: if you are using a piece of wood, you can only cut it off once, and then the piece that you have left is too short which is why it ends up in a skip. Again, if you then say, "What is the best innovation in construction?" offsite manufacturing—making units and putting them straight into a house—is the best way of reducing construction waste.

  Q452  Lord Lewis of Newnham: Many landfills are now developing a separate style of approach, producing aggregates from landfill waste which they then sell on.

  Dr Hedges: That is right.

  Q453  Baroness Sharp of Guildford: Going to this question about business costs and so forth and the need to look long-term rather than short-term, I was wondering how far you look at public sector procurement here. I have been involved in Building Schools for the Future and there is quite some criticism of that programme, that, because of the need of local authorities at the end of the day to get what they term "best value for money", they look at short-term best value for money and not long-term best value for money.

  Dr Hedges: Yes and that is always going to be an issue with any kind of government procurement. Cost is always going to be an element. Particularly with, say, innovation in buildings, the fixed cost of putting the building up is only a minor element of the total life-cycle cost of the building. Certainly building or making a school which is going to be highly energy efficient, for example, will have a significantly higher cost in the first instance but you can get a very easy to see payback in terms of increased energy efficiency and so on. The issue with a lot of public procurement is built infrastructure. As anybody who is familiar with the issues around the construction industry will know, the construction industry is not the most innovative but, equally, you can highlight lots of major recent procurement projects—Terminal 5, for example, which is on cost and on budget—that demonstrate that you can build buildings in the UK very successfully. It is an interesting question. If you said to the local authorities, "Yes, your best value is now going to be calculated on a 100-year timescale," that might change the dynamics of the mathematics but I suspect it is unlikely that local authorities will be told that in the near future. Equally, if from a local authority perspective it is okay—and I can declare an interest: I was until recently a local authority councillor—if you are talking to your electorate and saying, "Your council tax bill is going up because of planning for the next 100 years," I am not sure how well that would go down. It is always going to be a difficult issue.

  Q454  Baroness Sharp of Guildford: There are also the guidelines they get from the Treasury.

  Dr Hedges: In terms of building regulations: in the plans that communities and local government have, really challenging building regulations are the way to go. If the building regulations are sufficiently challenging, the industry will meet those challenges. Ultimately, customers might pay more for their buildings but if that is what they have to do that is what they will do.

  Q455  Baroness Platt of Writtle: Getting back to Lord Haskel's original question of business needing to make a profit, this perhaps is rather far away from your area—the general impression in the media is: "We have a new thing—buy it. It is exciting. It is different." I do not think in that situation the consumer is perhaps thinking about the energy. Amongst young people, it is one-upmanship very often. How does that fit in with all this?

  Mr Black: The problem is that we do not generate a true cost of the item you are buying. There is no element of its disposal at end-of-life, for example. If we told my 25-year old that her new phone was going to cost her £30 when she threw it away, I think she might be disinclined to change it every seven months. This ties in with Lady Sharp's question: we do not look at full life-cycle analysis enough. We do not look at cradle to cradle, whereby you can repurpose things. There is a lot to be done in that area. When we are putting together collaborative research programmes now, we try to insist on the ESRC being involved. The ESRC are responsible for giving the psychological bit of the debate: "Can you alter consumers' perception within this project?" You can make something that is really clever or you can make something that is 100 per cent recyclable but unless you can persuade the public to buy it, the research is pretty useless. We look at encouraging that kind of thing. Coming back to the building aspect, someone mentioned to me quite an interesting matter that I had not thought of: we are recycling our Victorian schools into very posh apartment blocks and flats and things but, when you look at what we are building now, in 100 years' time will they be recycled into office and living space? I would doubt it. Perhaps we need to be thinking a bit more innovatively in that regard.

  Q456  Lord Haskel: I think one of the biggest constraints on waste as far as business is concerned is the availability of landfill sites. The fact is they are filling up and people are not willing to open new ones. The logical way to deal with this is to design out the need for the landfill sites. The reaction of business, of course, is either to say, "Okay, we will just have to go and make it elsewhere" or to work with the designers to design it out. Witnesses from the design field have told us that their ability to design out waste is limited due to the constraints of product briefs that businesses provide. Is there anything that you feel you can do to help this along?

  Dr Hedges: In terms of our approach to research, a lot of our design research is now funded through our innovative manufacturing research centres and those centres have the opportunity of looking at the design of products in a more holistic way. Ultimately, yes, if a design brief is totally constrained, then, yes, the designer's ability to design out waste will be limited. In your ideal world, where company X's brief has as the starting point: "We will have a zero impact on the environment in our products and services" that will have an overarching impact on the brief that was generated in the first place. It will be written in and writ large. I suspect in order to get to the endpoint, if the endpoint is low environmental impact, there has to be a high level buy-in to that concept. But, ultimately, the Government's sustainable development strategy requires, by definition, economic growth, so it is environmentally sustainable economic growth. Economic growth implies new products and new services, so we are going to continue to be making new products and new services. The question is: how do you make them as environmentally sustainable as possible? I suspect that ultimately there is nothing which is totally environmentally sustainable because thermodynamics do not work like that.

  Mr Tait: The big challenge is bringing together many different requirements, many different influences, from the market, from consumers, from environmental constraints, et cetera. The approach that has been proven to be quite successful with particular product groups has been to bring together the policy leads from the various government departments and agencies that influence that particular product, getting them together around a table, agreeing the initiatives that are influencing this particular issue, this particular product problem. Just the very fact of getting the people around a table together, talking about common aims and common challenges and making clear how the different policies are interacting out there in business, has meant there are some good examples of how this has brought about a much better end result. Bringing the Carbon Trust together with the Energy Saving Trust together with Defra and the Treasury, et cetera, there have been some very good results coming out of this and there is no doubt about what business is after out of this. From a conference that we ran a couple of years ago, one of the main conclusions that business was asking for was that they want this "long, loud and legal". They want it to be absolutely clear that this is a long-term process; they want to be told about it clearly, in no uncertain terms; and they want to have it underpinned by a legal framework so they know exactly where they stand. This has underpinned the process and approach that has been developed by Defra through its Market Transformation Programme.

  Q457  Lord Haskel: And the Climate Change Bill.

  Mr Tait: Yes.

  Q458  Lord Lewis of Newnham: They want the rules of the game but you must know what the game involves before you can necessarily set the rules. One of the difficulties, if I understand it correctly, in this particular area is in point of fact that conditions are changing. We are not in a constant situation.

  Mr Tait: Absolutely.

  Q459  Lord Lewis of Newnham: There is a constant series of changes which may impact back on this. I can understand why industry says, "Tell us what you want, let us have the rules and then we will carry them out." It makes it much easier for them. But, unfortunately, my feeling is that we are not in that static situation.

  Mr Tait: Absolutely not. One of the aspects that business has found attractive, the sort of information that the Market Transformation Programme has made public, is, indeed, the Government's forecast of where business sectors are heading in terms of the volumes, the technologies, the regulations and other initiatives that will influence it in the future. We have found that a very co-operative and valuable debate is stimulated once these issues are laid on the table in the public domain for business to start really chewing over. Lady Platt's point about these products coming into the market very quickly puts all the more pressure on understanding where those markets are going in the future—writing down some volumes, some estimates, talking them over with business, so that we can understand together where that is taking us in terms of waste impacts.


 
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